With the rapid development of beautiful rural construction, steel structure housing, and cultural tourism homestays, metal roof tiles are replacing traditional tiles on a large scale due to their advantages of lightweight, high strength, weather resistance, earthquake resistance, and rich colors. The pain point of frequent shutdown, mold replacement, and repeated debugging of traditional single-layer tile press has become a bottleneck restricting production capacity and profits. Is there a device that allows you to easily handle the production of four or even more tile types with the space occupied by one machine and one set of manual labor? The AG PBR/R Panel Double Layer Tile Making Machine, with integrated intelligence, opens a new chapter in roof tile manufacturing with the concept of “one machine with multiple functions and synchronized movement”.
Product Description：
The double-layer roof tile forming machine is an efficient production equipment that vertically stacks two completely independent cold bending forming units on the same high-strength frame. It is not simply stacking two single machines, but through integrated design, sharing hydraulic feeding, servo feeding, integrated electronic control and other systems. The upper and lower roller sets can each be equipped with molds of different tile types, such as pressing antique glazed tiles on the upper layer, producing wood grain buckle tiles on the lower layer, or making high wave trapezoidal tiles on the upper layer and low wave circular arc tiles on the lower layer.
The operator only needs to lightly tap on the touch screen to start, and can freely choose between upper layer single machine production, lower layer single machine production, or synchronous production of two different tile types in the upper and lower layers. Both the upper and lower layers are equipped with independent high-precision servo tracking flying saws or hydraulic cutting, ensuring precise tile sizing and beautiful cutting. This “one machine, two lines in parallel” architecture allows for tile switching with almost no additional mold changing time, truly achieving flexible production conversion and on-site use.
Application Scenarios：
The flexible characteristics of the double-layer roof tile forming machine make its value fully demonstrated in the production scenarios of multiple varieties and high circulation of roof tiles:
• Professional color steel tile/metal tile processing center:
When undertaking roofing projects for various steel structure factories, carports, warehouses, and breeding farms, it is necessary to provide wall panels and different wave shaped roof panels simultaneously. The double-layer machine can produce different tile types up and down separately, and the discharge is matched, greatly reducing the project material preparation cycle.
• Light steel villas and integrated housing enterprises:
The roofs of light steel villas often use various metal tile types such as antique glazed tiles, asphalt tile base liners, etc. One machine integration of main tile molds, flexible production according to design needs on site, reducing dependence on external purchases and inventory backlog, and improving delivery efficiency.
• Building materials supermarkets and distribution warehouses:
supplying to township distributors and decoration teams, facing daily orders of “miscellaneous models and bulk crushing”. The double-layer unit can keep 2-4 best-selling tile types on the market, switch production online as needed, package and deliver instantly, greatly enhancing customer stickiness and market reputation.
Product Attributes :
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1.Formed Material
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PPGI,PPGL,AI,Etc.
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Material Thickness:0.3-0.8mm
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2.Decoiler
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Hydraulic decoiler(optional)
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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Due to your requirement profile
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Diameter of shaft
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Due to your requirement profile
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Material of rollers
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High Grade 45# Forged Steel, hard chrome plated on the surface(Chrome Thickness:0.05 mm)
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Machine body frame
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Due to your requirement profile
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Drive
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gear and Double Chain transmission/gearbox transmission optional
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Dimension(L*W*H)
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Due to design
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Weight
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Due to design
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW(normally)
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Hydraulic system power
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4.5KW
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6.Voltage
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As your requirement
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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Support multiple languages
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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0-80m/min
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Provide customized
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Pattern diagram：
Key Features:
1.Multi watt machine, zero time transfer:
Different tile molds are available on both the upper and lower layers, and the tile switching is completed instantly by calling the corresponding program with one click through the control system. Completely bid farewell to the long downtime of traditional equipment lifting, roller replacement, and repeated machine testing, allowing urgent and supplementary orders to be started and produced immediately, and the market to adapt quickly.
2.Doubling production capacity and halving space:
Compared to two independent tile pressing machines, the double-layer stacking structure significantly saves workshop space and increases output per unit area by 100%. When encountering large quantities of single tile orders, the upper and lower layers can be produced synchronously with the same mold, instantly releasing double production capacity and ensuring that the construction period is not delayed.
3.Intelligent CNC, precise cutting:
The entire series is equipped with a PLC control system and a touch human-machine interface, and the length, number of sheets, punching/cutting angle parameters can all be set digitally. Servo motor driven flying saw or hydraulic cutting, with tile length error controlled within a very small range, smooth cutting, and tight splicing during installation, improving the overall aesthetics of the roof.
4.Strong forming and durable:
The rolling mill is made of high-quality mold steel (such as Cr12Mov), which has been quenched and finely ground to achieve high surface hardness, wear resistance, and scratch resistance, ensuring that the corrugated shape is full and the lines are clear. The entire machine frame has undergone aging treatment, and the heavy-duty wall panel structure is stable and vibration resistant. It can maintain stability and quietness even after 24 hours of continuous operation, and the equipment has a lifespan of over 15 years.
5.Cost reduction and efficiency improvement, quick return:
one general worker can supervise the entire line, changing tiles is effortless and does not stop the machine, reducing comprehensive labor costs by more than 50%; The saved mold replacement time is converted into effective output, and the comprehensive utilization rate of equipment is doubled. Using less manpower and space to do more specifications of roof tile business, allowing you to maintain a cost advantage in competition.
Contact Us：
When the color and shape of the roof become the personalized business card of the building, your production equipment also needs to be equally flexible and versatile. The double-layer roof tile forming machine combines the intelligence of the upper and lower layers, breaking the limitations of single machine and single type, allowing each production to perfectly match market demand, and winning more projects with a better cost structure.
Please feel free to contact us at any time to obtain a dual machine combination solution and detailed quotation for your main tile type. Let’s work together to open up a new era of efficient and flexible intelligent tile pressing.
