PRODUCT

The Gutter Cover Profile Roll Forming Machine Used For Roof Drainage System is a fully automatic cold bending equipment specifically designed for mass production of high-quality gutter cover sheets. It processes metal coils into cover plates with specific contours through cold bending technology, which is the core equipment to ensure the efficient operation of drainage systems.

 

 Equipment Introduction:

This machine is a highly integrated automated production line that can seamlessly connect multiple processes such as unwinding, leveling, forming, punching, cutting to length, and stacking finished products. The core process is to use multiple rolling rolls to gradually cold bend steel strips (such as color coated steel, galvanized steel, aluminum coils, etc.).

1.Working principle:
The metal coil is fed into the equipment through an automatic unwinding machine, gradually cold-formed by multiple sets of precision rollers, and finally cut to the required length by a hydraulic system.

2.Production materials:
capable of processing galvanized steel (GI), color coated steel (PPGI), aluminum coils and other materials with a thickness of 0.3-0.8mm.

3.Product type:
It can produce various mainstream eaves gutters and cover contours such as Half round and K-style.

4.Roll:
Usually made of high-quality 45 # forged steel, it undergoes heat treatment, hard chrome coating, and mirror polishing to ensure high wear resistance and product surface smoothness.

5.Control system:
equipped with PLC intelligent touch screen control system, user-friendly interface, can set production length, quantity and other parameters with one click, realizing automated production.

6.Production speed:
The stable operating speed is usually between 10-25 meters per minute and can support 24-hour continuous batch operations.

 

Application scenarios:

The eaves gutter cover plate produced by this equipment is widely used and an important accessory in construction and municipal engineering.

• Municipal and road engineering:
Drainage ditch cover plates used for urban roads and parking lots, which need to withstand the traffic pressure of vehicles and pedestrians.

• Industrial and commercial buildings:
providing high-strength eaves gutters and cover plates for roof drainage systems of large buildings such as factories, warehouses, shopping centers, etc

Product Attributes :

Item Name Specifications
1 Raw material GI&PPGI
2 Raw material thickness 0.4-0.5 mm
3 Decoiler 1.5 Tons hydraulic decoiler with
feeding roller
4 Felt device Available
5 Roller station 16stations
6 Punching speed 0-30 m/min, 140-160 times
7 Motor for roll forming 5.5 KW
8 Machine frame Arch type
9 Transmission By double chains
10 Roller material Gcr12 best one in China
11 Run-out stand Auto table
12 Cutting type Hydraulic cutting
13 PLC brand Delta from Taiwan
14 Frequency brand Schneider
16 Coder brand Omron

Pattern drawing:

Core advantages:

1.High precision and high quality:
Using high-precision rollers and control systems, the product size tolerance can be controlled within ± 0.3mm, ensuring that each finished product has uniform specifications, straight appearance, and smooth surface.

2.Fully automated production:
The entire process from unwinding to finished product stacking is automated, greatly reducing manual intervention and significantly improving production efficiency.

3.Excellent drainage and self-cleaning function:
The produced cover plate adopts a reasonable hollow grille structure design, with a drainage area of over 83.3%, which can quickly drain rainwater and effectively block leaves and other debris to prevent blockage.

4.The product is sturdy and durable:
the cover structure is designed reasonably, with high strength and good load-bearing capacity, and can withstand the impact of daily rainwater and even extreme weather. Through anti-corrosion treatment such as galvanizing, it can also be used for a long time in humid or acidic environments.

5.Easy to install and reusable:
The finished cover plate is lightweight and easy to install and remove, effectively improving construction efficiency. The disassembled cover plate can be reused, reducing project costs.

 

Frequently Asked Questions (Q&A):

Q1: What types of eaves gutter covers can this machine produce?
A: We can produce various mainstream types, including Half round, K-style, and customized drainage profiles.

Q2: What is the thickness range of the processing materials for the equipment?
A: Usually, metal coils with a thickness of 0.3mm to 0.8mm can be processed, and the specific range can be customized according to customer needs.

Q3: What is the production efficiency of the machine?
A: The production efficiency is very high, and the stable operating speed is generally 10-25 meters per minute. The device supports 24-hour uninterrupted operation, which is very suitable for large-scale production.

Q4: Is the operation of the equipment complicated?
A: Not complicated. The equipment is equipped with a PLC touch screen control system, which is user-friendly in human-computer interaction. The operator only needs to set the parameters such as length and quantity on the screen, and the machine will automatically run, which is easy to learn.

Q5: Are the core components of the equipment durable?
A: Very durable. The key components such as the rolling mill are made of 45 # forged steel and undergo heat treatment and hard chromium coating, which has extremely high wear resistance and a long service life.