The High-Accuracy Scaffolding Walk Board Roll Forming Machine for Floor Use is an automated production line dedicated to continuously cold bending metal coils (such as galvanized steel strips, color steel plates, etc.) into scaffold treads or walkway boards.
This device uses a continuous cold bending process with multiple precision rollers to process metal sheets into finished products with specific cross-sectional shapes in one step. The entire production line usually integrates automatic unwinding, servo feeding, roll forming, hydraulic cutting to length, and finished product receiving, achieving fully automated continuous operation from raw materials to finished products. The core control system is PLC (Programmable Logic Controller), which, together with servo motors and hydraulic systems, can accurately set parameters such as the length and hole position of the board.
Core advantages：
Compared with traditional welding processes, this equipment has significant advantages:
1.Integrated molding, excellent quality:
using cold bending technology, the metal coil is continuously bent through 18 to 29 sets of precision rollers, gradually forming without the need for secondary welding. The finished product has high cross-sectional accuracy, smooth surface, and completely eliminates the hidden dangers of welding point cracking and corrosion, resulting in better strength and stiffness.
2.Efficient automation, cost reduction and efficiency improvement:
Equipped with a PLC automatic control system, it can achieve uninterrupted feeding and high-precision tracking cutting. The production speed of conventional models can reach 8 to 16 meters per minute. The process that originally required 3 to 5 people to collaborate now only requires 1 person on duty, significantly reducing labor costs.
3.Durable, stable and reliable:
The main frame is mostly welded with 300-450mm H-beam, and the roller material is 45 # forged steel or GCr15 bearing steel plated with hard chromium, which has strong rigidity and high wear resistance. Combined with hydraulic shearing and Cr12MoV advanced alloy blades, it can withstand high-frequency production of 0.8-2.0mm thick plates for a long time.
4.Flexible customization, multi-purpose:
The equipment belongs to non-standard customized models. We can customize the feeding width (300-1250mm), forming process, and sheet thickness according to our needs, and can also integrate punching, pressing, and other processes. Capable of producing various types of walkway boards for construction, marine, anti-skid, etc.
Application scenarios：
The walkway board produced by this device has a wide range of applications, mainly including:
• Construction and high-altitude work platforms:
This is the most core application scenario. The product is widely used in high-rise building exterior frames, indoor decoration mobile frames, bridge and tunnel maintenance platforms, etc., providing stable and reliable support for operators.
• Steel structure stairs and industrial platforms:
Custom sized step boards and platform covers can be directly produced for use in industrial plants, storage shelves, equipment maintenance channels, and other scenarios.
• Other expansion areas:
By improving molds, some models can also produce cable tray bottom plates, reinforced rib plates for ventilation ducts, etc., expanding to the fields of electromechanical installation and HVAC engineering.
• Special working environment:
Its products are also suitable for marine industrial facilities, industrial plants, and other environments that require anti slip, oil resistant, and waterproof properties.
working flow:
5 Ton hydraulic decoiler with the loading car- leveling and pinch roller- Pit- servo coil feeder—–punching machine– cutting edge for easy shearing and do the side punching together– pit again—leveling– main rolling forming machine– cutting connection holes and shearing— hydraulic shearing with molding f— receiving table of 12 meters.
Product Attributes :
Pattern drawing：
Machine photo:
Frequently Asked Questions (Q&A)：
Q1: What materials can this device process?
A: Mainly suitable for processing metal materials such as color steel plates, galvanized plates, aluminum coils, etc. Some models can also handle cold-rolled steel strips, hot-rolled steel strips, stainless steel strips, etc.
Q2: What is the machining accuracy of the equipment?
A: High precision. Through high-precision rollers and servo control systems, the dimensional accuracy of the produced profiles can be controlled within 0.05mm, which is at the forefront of the industry. The punching position is also very precise.
Q3: What is the approximate power and output of the equipment?
A: Different models have differences. The main motor power is commonly between 15kW-35kW. The production efficiency is usually around 10-16 meters per minute.
Q4: What are the main advantages compared to traditional welding processes?
A: The main advantages are high efficiency, excellent quality, and low cost. It realizes automated continuous production, with much higher efficiency than the traditional cumbersome process of “cutting punching welding”; The finished product has no welding seams, avoiding welding defects and making it safer and more durable; At the same time, it significantly saves labor and raw material costs.
Q5: Is the device operation complicated? How many people are needed to operate?
A: The equipment is highly automated and easy to operate. The entire production process can be set and controlled through PLC and touch screen human-machine interface. The traditional production line required 3-5 people, but now only 1 person is needed to be on duty.
