In the field of modern architectural metal cladding system processing, how to achieve more efficient production with less floor space has always been the core focus of manufacturers. The High Quality Corrugated and Glazed Step Tile Double Layer Metal Roofing Roll Forming Machine emerged in response to this need. Unlike traditional single-layer tile presses, its standout feature is the integration of two different tile production lines into a single machine, enabling flexible adaptation to diverse order requirements.
Equipment Introduction：
The double-layer roof tile forming machine belongs to the category of metal cold bending equipment, primarily processing metal sheets such as color steel coils, galvanized coils, or aluminum coils through continuous cold bending with multiple rolling passes to ultimately produce roof panels or wall panels with specific waveforms. The entire production line typically consists of a material feeding rack, feed guiding device, main forming section, hydraulic cutting system, and PLC electrical control cabinet. The machine bed is commonly constructed from welded 300H or 350H steel, with rollers made of 45# steel and chrome-plated to ensure sufficient rigidity and wear resistance. Core control relies on renowned brand PLCs, enabling fully automated operation with fixed-length cutting and automatic counting.
Application scenarios：
The double-layer roof tile forming machine has a wide range of application scenarios, and its performance is particularly outstanding in the following fields:
• Industrial plants and warehouses:
Large industrial plants have large roof and wall areas, often requiring multiple types of panels to be matched. The double-layer function provides rapid production of both wall panels and roof panels, especially suitable for projects with tight schedules, which can be seen everywhere in steel structure construction processing sites.
• Commercial public buildings：
such as sports halls, exhibition halls, parking sheds, etc. have certain requirements for the appearance of the building. The double-layer machine can switch to produce different decorative tile types, such as flat wall panels paired with curved glazed tiles, which not only meet functional requirements but also take into account aesthetics.
• Modular housing and temporary construction:
Temporary offices and construction site activity rooms require quick and low-cost solutions to enclosure issues. The color steel plates produced by the double-layer machine are lightweight, fast to build, and can be flexibly matched with plates of different thicknesses, suitable for low budget projects.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.3-0.8mm
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2.Decoiler
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Hydraulic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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13+16 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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350 H steel
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Drive
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Double Chain transmission
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Dimension(L*W*H)
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7500*1600*1600(customize)
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Weight
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9 Tons
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Main Power
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5.5 KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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8-12m/min 15-20m/min
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The speed depends on the shape of the tile and the thickness of the material.
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Core Features：
1.Dual use and smaller footprint:
This is the core selling point of the dual layer machine. It integrates the molding systems of two types of boards on the same rack, forming the upper and lower layers independently. Users only need to switch the feeding channel to quickly switch between two tile types. Compared to buying two single-layer machines, it saves nearly half of the floor space and is more convenient for transportation and installation.
2.The production cost has been significantly reduced:
due to the shared power system, hydraulic cut-off device, and electronic control system, the overall cost of the machine is much lower than the sum of two single machines. For the purchaser, the investment threshold has significantly decreased. Daily maintenance only needs to focus on one set of equipment, with fewer types of spare parts, and later maintenance costs are more controllable.
3.High degree of automation and precise molding:
equipped with a highly integrated PLC control system, some models also incorporate servo motor drive to achieve precise meter setting. Hydraulic shearing uses Cr12Mov die steel, with a smooth and flat cut. The whole machine can achieve a stable production speed of 0-8m/min or even higher, with good consistency of finished products and less risk of paint scratches or dimensional deviations.
4.Excellent molding quality and durability:
The equipment is usually able to process plates with a thickness of 0.3mm to 0.8mm, and is matched with hard chrome coated rollers to ensure that the pressed tiles have standard waveforms and smooth lines. The finished product has high strength, corrosion resistance, and can meet the usage needs of various types of buildings.
