PRODUCT

Driven by the "dual carbon" goal, the global energy structure is undergoing profound changes, and the photovoltaic industry, as the main force, is developing at an unprecedented speed. The rising photovoltaic power stations are like blue oceans on the earth, and the solid bones that support this "ocean" are countless photovoltaic brackets.

Although the support is a "supporting role", it is related to the safety life, power generation efficiency and construction cost of the whole power station. So, where do these high-quality and standardized photovoltaic brackets come from? The answer lies in its core production equipment - High-Precision PV Support Solar Panel Bracket Roll Forming Machine.

This is a steel shaping master that simplifies complexity. It is an efficient production line that automatically processes coils of cold-rolled steel strips into specific cross-sectional support profiles through continuous cold bending technology. It is not only a manufacturing tool, but also a strategic tool for photovoltaic manufacturing enterprises to reduce costs, increase efficiency, and win the market.

 

Application scenario: Tailored to local conditions, capable of anything

• Large scale ground centralized power station:
This is its main battlefield. Faced with vast deserts, Gobi, and barren beaches, the equipment has a high production efficiency and stable output of a large number of high-quality C-shaped and U-shaped main keels and purlins, becoming a solid force supporting the ultra-high voltage transmission base.

• Distributed roofs for industrial, commercial, and household use:
For factory color steel tile roofs or residential cement roofs, the equipment can produce lightweight special-shaped guide rails such as zigzag and L-shaped. Its high-precision molding characteristics ensure a perfect fit between the guide rail and the fixture, achieving fast and non-destructive installation.

• Agricultural photovoltaic complementarity, fishery photovoltaic complementarity, carport photovoltaic:
This type of scenario has special requirements for support span and corrosion resistance. The equipment can produce structural components with high strength, large cross-section, and fixed length punching, perfectly matching the flexible support system, achieving a three-dimensional space utilization of "power generation on the top and planting/breeding/parking on the bottom".

Pattern Diagram:

Product Attributes :

1.Formed Material
GI
Thickness:1.5-2.5mm
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
14 rows(As your requirement)
 Diameter of shaft
120mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
Gearbox transmission
Dimension(L*W*H)
customize
Weight
About 6.5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
11KW
Hydraulic system power
7.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
20m/min(customized)
Speed is adjustable according to customer's request

Core features: Five major advantages, creating excellent quality

1.Ultra high efficiency, continuous production
Different from traditional stamping or welding, the equipment adopts fully automatic continuous roll forming. The entire process of steel coils, from unwinding, feeding, leveling, punching to final roll forming and fixed length cutting, is completed in one go. The production speed can reach 15-30 meters per minute, which is several times faster than traditional processes and easily meets the delivery needs of large quantities of orders.

2.Precision forges quality and ensures structural safety
The precision requirements for hole position and cross-sectional size of photovoltaic brackets are extremely high, which directly affects the convenience of on-site installation and the stability of the structure. The equipment adopts heavy-duty precision frame and high rigidity design, combined with well-known brand CNC system and hydraulic punching device, to ensure that the forming size accuracy is controlled within ± 0.5mm, the hole position is precise and error free, and to achieve batch "millimeter level" precise exchange of brackets.

3.Flexible intelligent manufacturing, one machine for multiple purposes
The same equipment can quickly switch between producing different cross-sections (such as C-shaped, U-shaped, L-shaped, and multi shaped) and different specifications of support products by replacing the rolling mill mold. Whether it is the giant support of ground power stations, the lightweight guide rails of distributed roofs, or the large-span brackets of agricultural photovoltaic complementarity, a set of intelligent flexible production lines can flexibly respond to diverse needs.

4.Durable, stable and reliable
Key components such as rolling mills are made of high-quality alloy steel (such as Cr12MoV) that has undergone multiple heat treatment processes, resulting in high hardness, strong wear resistance, and an extremely long service life. The overall structure of the machine has been optimized through finite element analysis, and it can maintain excellent stability and reliability even under long-term high-intensity continuous operation, significantly reducing the risk of unplanned downtime.

5.Highly automated and intelligently interconnected
The equipment is equipped with a PLC intelligent control system and a touch screen human-machine interface, which can easily achieve parameter setting, fault diagnosis, and remote operation and maintenance. Optional fully automatic stacking system and robotic palletizing system can be equipped to achieve an "unmanned" workshop from production to packaging, and connected to the factory MES system, entering the era of Industry 4.0.

 

Joining hands to create a green future:

Choosing an advanced photovoltaic bracket forming machine production line is not only about purchasing a set of equipment, but also an investment in an efficient, intelligent, and reliable future. It means lower unit costs, better product quality, and stronger market competitiveness.

We are committed to providing full lifecycle solutions from solution design, equipment manufacturing to after-sales service, and are your most trusted partner. Let us use precision equipment to jointly deliver clean energy to the world and support a zero carbon future!