The Cable Tray Ladder Making Cold Roll Forming Machine is an automated cold bending equipment specifically designed for producing cable trays. Through a series of continuous processes, it efficiently and accurately transforms metal coils into finished trays of various specifications.
Equipment Introduction：
The Cable Tray Ladder Making Cold Roll Forming Machine is an automated production line that integrates uncoiling, leveling, feeding, punching/cutting, forming, and discharging. Its core working principle is:
1.Uncoiling and leveling: The coiled metal sheet (such as galvanized steel strip) is unrolled and flattened by a leveling machine to eliminate internal stress and achieve a smooth surface.
2.Servo Feeding and Punching: Driven by high-precision servo motors, flat plates are accurately fed into the stamping station for fixed-length punching or cutting.
3.Roll bending: The plate enters the forming host composed of multiple sets (typically 16-22 sets) of rollers and undergoes sequential rolling passes, ultimately bending into the preset cross-sectional shape of the cable tray.
4.Fixed-length cutting and discharge: After the formed cable tray is conveyed to the specified length, it is automatically cut by hydraulic or mechanical blades, and finally collected as a finished product by the discharge platform.
The entire process is centrally controlled by the PLC (Programmable Logic Controller) and the touch screen HMI (Human-Machine Interface), achieving a high degree of automation and intelligence.
Application scenarios：
The cable tray produced by the cable tray forming machine serves as the “blood vessels” and “skeleton” for power transmission and signal management, widely used in various locations requiring cable laying and protection
• Industrial sector: various industrial plants, production workshops, automated production lines, and new energy (e.g., photovoltaic, energy storage) power stations.
• Commercial and public buildings: office towers, hotels, shopping malls, hospitals, schools, data centers, etc.
• Transportation infrastructure: subways, tunnels, utility tunnels, airports, train stations, etc.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:200-1130 mm
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2.Decoiler
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Hydraulic automatic decoiler
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7T
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3.Main body
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Roller station
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22 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Chains transmission
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Dimension(L*W*H)
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35×1.5×1.6m
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Weight
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About 60KW
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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5.5KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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5-10m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern diagram:
Main Features：
The cable tray forming machine, with its advanced technology and design, has the following significant characteristics:
1. Efficient automation:
The entire line is controlled by PLC, which can achieve continuous automated production from raw materials to finished products. The line speed can reach 10-15 meters/minute, and the production efficiency is increased by more than 40% compared to traditional methods, significantly reducing labor costs.
2. High precision and high stability:
By using servo motors and CNC systems, the feeding and forming accuracy can reach ± 0.1mm to ± 1mm. Key components such as rolling rolls are made of high hardness materials such as GCr15, and undergo quenching and CNC machining to ensure long-term stable operation of the equipment and dimensional accuracy of the product.
3. Strong flexibility and versatility:
A set of equipment can produce cable trays with various widths (such as 100-860mm) and heights (such as 50-150mm) by adjusting the spacing between rollers or replacing a small number of molds. Can adapt to the production needs of various types of cable trays such as tray, ladder, and trough.
4. Wide range of material adaptability:
Mainly suitable for metal materials such as Q235 cold-rolled steel and galvanized strip steel with a thickness range of 200-1130 mm.
5. Intelligent monitoring:
Modern devices are generally equipped with human-computer interaction interfaces, which can monitor the real-time operation status of the equipment, modify production parameters, and perform fault diagnosis. Some devices also support remote IoT monitoring.
