The Cable Tray Ladder Making Cold Roll Forming Machine is a specialized device designed for the automated and continuous production of metal cable trays. It utilizes cold bending technology to transform coiled metal sheets (such as galvanized steel, stainless steel, and aluminum alloy) into finished cable trays of various specifications and shapes.
This equipment typically consists of a complete production line, integrating multiple processes such as uncoiling, leveling, punching, forming, cutting, and material collection. It replaces traditional complex and inefficient manual operations like cutting, splicing, and alignment, serving as the core machinery for achieving large-scale, standardized manufacturing of cable trays.
Application scenarios：
The application of cable tray forming machine directly serves the manufacturing industry of cable trays, and its cable tray products are widely used in the following fields:
• Cable tray manufacturing enterprises:
This is the most direct application scenario for cable tray forming machines. Professional cable tray manufacturers use this equipment for large-scale and standardized product production to meet market order demands.
• Large scale engineering project site:
For some ultra large or geographically remote projects (such as large hydropower stations, overseas infrastructure), in order to reduce transportation costs, mobile or modular forming equipment is sometimes used to directly produce the required bridge frames near the project.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:1-2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern diagram:
Main Features：
The cable tray forming machine, as an efficient production tool, has the following significant characteristics:
1. High degree of automation and efficiency:
The production line is centrally controlled by PLC (Programmable Logic Controller) or CNC (Computer Numerical Control) systems, achieving fully automated continuous production from raw materials to finished products. The molding speed can reach 10-15 meters per minute or even higher, greatly improving production efficiency and reducing reliance on manual labor.
2. High precision and stable quality:
The equipment adopts precision roller molds and servo control systems to ensure the height consistency and forming accuracy of the bridge dimensions. Through automated stamping and cutting, the product has smooth cutting edges, precise hole positions, and stable and reliable quality.
3. Strong flexibility and versatility:
Many modern forming machines adopt a combination of adjustable rolling mill designs, which do not require the replacement of the entire set of molds. By adjusting equipment parameters, different widths (such as 100mm to 860mm) and heights (such as 50mm to 200mm) of bridge frames can be produced, adapting to the production needs of multiple varieties and small batches.
4. Multi functional integration:
One production line can be compatible with producing multiple types of cable trays, such as tray type, groove type, step type, etc. At the same time, the device can integrate online punching function, automatically completing the punching of connection holes and heat dissipation holes according to preset programs.
5. Durable and sturdy:
Key components such as the forming frame are made of cast iron or high-strength steel plate welded structure, and the rollers and molds are made of wear-resistant materials such as GCr15 and Cr12 and quenched to ensure the stability and service life of the equipment under long-term and high-intensity operation.
6. Easy to operate:
Equipped with a user-friendly human-machine interface (HMI), operators can easily set production parameters, select product specifications, and monitor equipment operation status through the touch screen.
