The Trapezoidal Metal Roll Forming Production Line with Stacker is an automated cold bending equipment used for producing trapezoidal section metal roof panels. It uses a series of precision arranged rollers to continuously roll metal sheets such as color coated steel coils and galvanized steel coils into roofing sheets with trapezoidal peaks and valleys. It is an indispensable core production equipment in modern steel structure buildings.
Application Scenario:
The roof panels produced by the trapezoidal roof tile forming machine are widely used in various building roof and wall systems due to their superior comprehensive performance.
• Industrial architecture:
It is the preferred roofing material for various industrial plants, production workshops, and large warehouses. Its high strength and fast installation characteristics are very suitable for large-span buildings.
• Commercial and public buildings:
widely used in large supermarkets, logistics sorting centers, sports venues, exhibition centers, etc., their modern and beautiful appearance can be well integrated into architectural design.
• Agricultural architecture:
commonly used for roof construction of large-scale breeding farms, greenhouses, grain warehouses and other agricultural facilities, economical, practical and durable.
• Residential buildings:
In residential communities, villas, and other projects, trapezoidal roof panels are also used as roof materials due to their excellent waterproof performance and diverse color choices, especially suitable for projects with cost and schedule requirements.
Product Attributes :
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1.Formed Material
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GI,Steel
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Thickness:0.3-1.0mm Width:1250mm (as request)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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22 rows(As your requirement)
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Diameter of shaft
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85mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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400 H steel
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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15000*1800*1600(customize)
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Weight
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15T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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15-20m/min
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern diagram:
Product advantages:
1.High molding accuracy, excellent waterproof and installation performance
• Controllable dimensional accuracy: using PLC numerical control and servo drive, with wave height, wave distance, and plate length errors of ≤± 0.5mm, tight splicing and interlocking, and overlapping gaps of ≤ 0.5mm, solving roof water and rain leakage problems from the source.
• The plate shape is neat and defect free: Cr12MoV alloy mold+vacuum quenching, 12-15 rows of precision rolling forming, the surface of the plate is smooth without scratches, waves, or wrinkles, and the flatness is ≤ 1mm per meter. The finished product has excellent appearance and waterproof performance.
• Reliable overlapping bite: trapezoidal cross-section right angle/approximate right angle design, tight bite, wind resistance and rainwater penetration resistance far superior to circular arc tiles, suitable for high wind pressure and rainy areas.
2. High production efficiency, suitable for large-scale projects
• High speed continuous production: Forming speed of 5-25m/min, servo tracking cutting without stopping for fixed length cutting, no start stop loss, efficiency increased by more than 20% compared to traditional equipment; The 8-hour production capacity can reach 3000-6000 meters, which is 8-10 times that of manual processing.
• 24 hour stable operation: memorial archway type high-strength rack+stress relief treatment, small operation vibration, uniform plate stress, continuous operation, meet the needs of factory batch and large-scale engineering fast supply.
• Process automation: automatic unwinding, feeding, forming, fixed length cutting, counting, and stacking integration, reducing manual intervention and significantly shortening the production cycle.
3. Excellent structural strength and strong durability of finished products
• Improvement of mechanical properties of sheet metal: The trapezoidal corrugated structure significantly enhances the bending, bending, and impact resistance of roof tiles, and has significantly better load-bearing and deformation resistance than flat plates and ordinary circular arc tiles, making it suitable for large-span roofs.
• Long service life of equipment: The roller shaft is made of 45 # quenched and tempered steel, and the forming wheel is made of high carbon mold steel and hardened, which is wear-resistant and wear-resistant; The heavy-duty transmission system is stable and reliable, with a service life of over 10 years and low maintenance costs.
• Suitable for multiple materials: can process galvanized sheet, color coated sheet, aluminum zinc plated sheet, stainless steel sheet, aluminum magnesium manganese plate, etc., with a thickness of 0.3-0.8mm (customizable), without damaging the material’s anti-corrosion and mechanical properties.
