Full Automatic Storage System Heavy-duty Shelving Pallet Roll Forming Machine is a core component of modern warehousing and logistics systems, mainly used to achieve modular storage and efficient handling of goods, and to complete automated or semi automated operations in conjunction with forklifts, stackers, and other equipment. This type of equipment greatly improves warehouse space utilization and operational efficiency through standardized design.

Product Attributes :
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Size of main part
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about 15000 х 1850 х 1500 mm
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Weight of main part
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about 15.5 t
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Processing material
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galvanized coils yield strength till 550 Mpa
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Material thickness
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0.5-0.7mm
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Input material width
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As request
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Effective width after forming
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As request
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Voltage
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480 v 60 hz 3 phase or as request
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Frame
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400 H beam steel welded
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Roller fixer
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Middle plate (thickness 20mm)
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Drive mode
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2 inches double chain with chain tensors(gearbox type optional)
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Material of rollers
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Gcr15 quenching treat HRC58-60
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Material of shafts
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45# steel precision-machined
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Diameter of shafts
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φ 95 mm
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Number of rollers
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about 28 rollers
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Drive motor power
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18.5 kw x 2 sets
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Forming speed
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0-15 m per minute
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Pattern diagram:

Core Features:
1.Modular structure, flexible installation
The shelving system often adopts a column and beam plug-in assembly structure, which does not require welding and can freely adjust the floor height according to the warehouse height and storage requirements. It supports the combination and expansion of main and auxiliary racks, making it easy to disassemble and rearrange.
2.Strong carrying capacity and high safety
The single-layer load-bearing capacity of heavy-duty shelves can reach 2000kg~5000kg. They are made of high-quality cold-rolled steel or Q235B steel, and the surface is treated with phosphating and electrostatic spraying, which has good impact resistance, anti-corrosion and rust prevention capabilities.
3.Compatible with multiple tray types
Compatible with various types of pallets such as plastic, wood, steel, etc., with standard sizes such as 1200 × 1000mm, ensuring precise docking with intelligent devices such as AGVs and stackers, especially in automated three-dimensional warehouses where high pallet size accuracy and structural stability are required.
4.Support intelligent management
It can integrate WMS warehouse management system, barcode recognition, appearance detection device, etc., to achieve automatic allocation of storage locations, real-time tracking of inventory, and optimization of operation processes, and is widely used in intelligent warehousing scenarios.
5.High space utilization rate
By designing the aisle width and shelf density reasonably, a storage space utilization rate of over 75% can be achieved, and some high-density systems (such as gravity based and shuttle car shelves) can save 35% -65% of space.

Main application scenarios:
• Manufacturing and Factory Warehousing
Used for storing raw materials, semi-finished products, and finished products such as mechanical components, automotive parts, etc., supporting high-frequency forklift operations, and improving workshop logistics efficiency. Steel pallets are particularly suitable for storing heavy goods, with impact resistance and no deformation.
• Third party logistics and distribution center
Widely used for the storage of multi variety small batch or few variety large batch items, pallet shelves have become the mainstream choice due to their 100% picking ability and flexible adjustment characteristics.
• Automated three-dimensional warehouse
In an automated warehouse with a height of up to 30 meters, shelves work in conjunction with stacker cranes, conveyor lines, and AGVs to achieve unmanned access. Customized steel pallets need to be accurately matched with the spacing between shelf beams and the size of AGV vehicles.
• Cold chain and special environment warehousing
In low-temperature cold storage, wooden pallets are prone to moisture deformation, plastic pallets are brittle at low temperatures, and hot-dip galvanized steel pallets are resistant to low temperatures and corrosion, making them the preferred solution.
• Cross border e-commerce and export logistics
Steel pallets do not require fumigation quarantine and can be cleared directly through customs. They are suitable for long-distance sea and international transportation, protecting the safety of heavy goods and reducing logistics risks.
• Supermarkets and retail warehouses
Cross beam shelves are widely used in supermarket warehouses, home appliance storage and other scenarios due to their economic practicality, safety and convenience. They support anti balance forklift operations and can operate at a height of over 16 meters.











