In the field of architectural decoration and light steel structures, U Channel Metal Studs and Track Steel Roll Forming Machine as the core supporting components for partition walls and ceiling systems. Their forming precision and production efficiency directly determine project quality and construction timelines. With domestic light steel stud annual output exceeding 8 million tons, U-shaped studs account for 65% of the market, while demand continues to grow at an annual rate of 8.3%. Traditional production equipment can no longer meet the new industry demands for large-scale, customized production.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.3-1.0mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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As your requirement
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Chains transmission
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Dimension(L*W*H)
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7800*800*1200(customize)
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Weight
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About 4.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW*2 sets
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-100m/min(customized)
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Different speed designs for options.
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Technical hardcore: efficient and precise, redefining production standards
The new generation of U-shaped keel machine is based on cold bending forming technology, integrating intelligent control systems and precision machining processes to achieve a dual breakthrough in production efficiency and forming accuracy.
1.Micron level precision and controllable quality:
The equipment adopts imported bearings and servo motors, with a running stability of 99.2% and a molding accuracy controlled within ± 0.1mm. Some high-end models can even reach ± 0.05mm, ensuring perfect engagement between the U-shaped keel and the board, reducing installation errors, and greatly improving project quality.
2.Intelligent control, cost reduction and efficiency improvement:
equipped with PLC control system and real-time data monitoring system, it can store and call multiple sets of production parameters, and the changeover time only takes 5-10 minutes, which is 70% shorter than traditional equipment; Integrating pressure monitoring and fault warning functions, the comprehensive failure rate of equipment is less than 0.5%, and the annual maintenance cost is reduced by 60%, truly achieving “worry free production”.
Pattern diagram:
Application empowerment: penetration across all fields, building a new industry ecosystem
The application scenarios of U-shaped keel machines have extended from traditional architectural decoration to multiple fields, providing customized solutions for different scenarios.
• In the field of architectural decoration:
In the partition system, U-shaped keels are used as peripheral fixed keels, which are combined with C-shaped vertical keels to improve the sound insulation performance of the wall by 15 decibels compared to manual processing, and shorten the construction period by 30%; In the ceiling system, the U-shaped load-bearing keel can withstand additional weight and is suitable for the needs of large areas of pedestrian ceilings. It is widely used in shopping malls, office buildings, hotels and other places.
• In the field of transportation infrastructure:
the 12 station cold bending forming unit can produce U-shaped keels with a width of 60-200mm and a thickness of 1.5-3.0mm. It has been applied in more than 30 highway projects nationwide, with a cumulative supply of over 2 million tons, providing high-strength and high-precision structural support for transportation infrastructure.
• In the field of light steel houses:
the skeleton of light steel houses is formed by combining with C-shaped keels. The equipment produces keels with high strength and accuracy, which shortens the construction period of light steel houses by 50% compared to traditional buildings. On site construction only takes a few hours to complete modular wall assembly, promoting the large-scale development of the light steel house industry.
