The High-Accuracy Perforated Cable Tray Roll Forming Machine is usually a complete automated production line, and its standard process includes: unwinding and discharging → leveling → punching (servo feeding) → cutting → forming → discharging. The entire line is coordinated by a PLC control system, which can flexibly switch between automatic and manual operation modes according to production needs, achieving linkage or segmented operation, greatly improving the flexibility of production management.
The device demonstrates strong adaptability in terms of technical parameters:
• Processing range: The width of the rolled strip steel is usually between 100mm and 600mm, and the material thickness is 1.2mm to 2.0mm. Some equipment can be expanded to 2.5mm.
• Production speed: The speed for online punching is about 2.5 to 5 meters per minute, while the continuous forming speed can reach 10 to 15 meters per minute.
• Applicable materials: Widely supports various low-carbon steel coils such as Q355 cold-rolled strip steel and hot-dip galvanized strip steel.
Application scenarios: covering all aspects of modernization construction
The products produced by the cable tray forming machine are the "blood channels" of many key projects, and their application scenarios are extremely wide:
• Industrial plant:
In various factories such as mechanical, chemical, metallurgical, etc., it provides stable and orderly power and control cable laying channels for a large number of production equipment, effectively resisting oil pollution, dust, and mechanical damage.
• High rise buildings:
In commercial complexes, office buildings, residential buildings, etc., cable trays produced by equipment are widely used in elevator shafts, pipeline shafts, and suspended ceilings to achieve vertical and horizontal cable laying, and fire safety can be improved by selecting fire-resistant materials.
• Municipal transportation:
In urban road, bridge, tunnel and other engineering projects, provide high-performance bridge frames with anti vibration, anti-corrosion, waterproof and other properties for traffic signal, monitoring, lighting and other systems, to adapt to complex outdoor environments.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:1-2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern diagram：
Core feature: Competitive advantage brought by technological innovation
The advantages of cable tray forming machine are not only reflected in the degree of automation, but also stem from its profound technical accumulation and precision manufacturing:
1. High precision and high reliability
The core components of the equipment are made of high standard materials and processes. For example, the molding frame is often made of cast iron structure and tempered, with strong rigidity to ensure that it does not deform under long-term heavy loads; The rolling mill shaft is made of alloy steel such as 40Cr, which has undergone quenching and tempering treatment. The forming mold uses GCr15 bearing steel, and the quenching hardness reaches HRC 56-62 °, ensuring the wear resistance of the mold and the long-term stability of the product size. Some advanced equipment also adopts hydraulic overload protection devices and slider six sided guide rails, further improving the smoothness and accuracy of operation.
2. Flexible and adjustable universality
In response to the diverse industry characteristics of cable tray specifications, modern forming machines have designed a combination adjustable roll bending machine. By adjusting the gear and rollers of the forming machine, a set of equipment can produce bridge products of various widths and heights without the need to replace the entire set of rollers for each specification, greatly reducing mold costs and changeover time.
3. Intelligent control and stable operation
The use of PLC control is a standard feature of the equipment, achieving automatic transmission and traceability of production data. At the same time, the transmission system often uses gearbox transmission to ensure that each frame can operate stably for a long time and under high intensity, effectively extending the service life of the equipment. For fiberglass bridge frames, there is also a dedicated high rigidity hydraulic press that ensures uniform product density and high structural strength through precise control of pressure and temperature.
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The cable tray forming machine is not only a simple metal processing equipment, but also an industrial solution that integrates precision mechanical manufacturing, automation control, and flexible production. It is a reliable partner for the power, communication, and construction industries to move towards intelligent manufacturing, thanks to its high efficiency, high precision, and high usability, which help enterprises cope with the increasing demand for quality and production capacity of cable trays in the market.
