In today’s rapidly developing prefabricated buildings and green building materials, roof tiles are no longer just a barrier to shelter from wind and rain, but also the core carrier of building facade aesthetics and structural mechanics. However, traditional tile making techniques have long faced pain points such as efficiency bottlenecks, single tile types, and insufficient strength.
How to find the perfect balance between high production capacity and high quality? The High Quality Double Layer Trapezoidal Roofing Sheet Machine, with its disruptive double-layer roller pressing technology and modular design, delivers a hardcore answer for you.
Equipment Introduction: One machine dual core, subverting the traditional logic of yield per unit
This is not just a device, but a highly integrated intelligent color steel tile production line.
As the name suggests, “dual layer” represents its core architecture – the equipment is equipped with two independent control molding units on top and bottom. This means that a set of equipment can simultaneously produce two different models of trapezoidal tiles, or switch production according to demand. It is designed for large-span roof systems in modern industrial plants, large warehouses, and commercial complexes, pushing the cold bending process to a new level of efficiency.
Application scenario: Vast sky and wide earth, reaching far and wide
• Large span industrial plants and logistics parks:
Faced with the demand for roofs that are often hundreds of meters long, the construction mode of on-site tile pressing and direct purlin installation eliminates the risk of board transportation and connection. The high wave trapezoidal tile provides excellent drainage capacity, making it an excellent choice for large logistics transit centers.
• Modern commercial complexes and sports venues:
Designers prefer a sharp industrial style. The deep pressed trapezoidal tiles formed by this device have distinct layers of light and shadow, endowing public buildings such as sports halls and exhibition halls with a highly modern structuralist aesthetic.
• Green prefabricated housing and rural revitalization construction:
In the process of “flat to sloping” and new rural construction, equipment can simultaneously press the structural layer and exterior panels, with double layered synchronous feeding, greatly shortening the construction period of residential houses and villas, and creating visual effects comparable to high-end panels at an affordable cost.
Product Attributes :
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1.Formed Material
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PPGI,PPGL,AI,Etc.
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Material Thickness:0.4-0.7mm
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2.Decoiler
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Hydraulic decoiler(optional)
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8T Manual decoiler(will give you as free）
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3.Main body
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Roller station
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17+18station
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Diameter of shaft
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Due to your requirement profile
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Material of rollers
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High Grade 45# Forged Steel, hard chrome plated on the surface(Chrome Thickness:0.05 mm)
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Machine body frame
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Due to your requirement profile
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Drive
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Chains Drive
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Dimension(L*W*H)
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Due to design
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Weight
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Due to design
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW(normally)
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Hydraulic system power
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5.5KW
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6.Voltage
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As your requirement
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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Support multiple languages
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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0-20m/min
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Provide customized
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Pattern Diagram:
Core feature: Hard core capability to penetrate data
1. Dual configuration, seamless switching
Say goodbye to the tedious changeover time. The upper layer of the equipment can produce load-bearing floor slabs or high wave trapezoidal tiles with large rib heights, while the lower layer can simultaneously produce delicate wall corrugated panels or small wave spacing roof tiles. The electronic control system can switch specifications with one click, allowing customized production of “small batches and multiple varieties” to have cost advantages in large quantities.
2. Trapezoidal mechanical structure, ultimate wind resistance
Specially designed for harsh weather conditions. The equipment adopts high-precision roller modules to ensure that the trapezoidal edges of each tile are straight and upright. The formed tile surface has a strong sectional moment of inertia, coupled with a unique lateral overlap lock edge design, significantly improving wind resistance and easily coping with coastal typhoons and inland strong wind areas.
3. Intelligent fixed length and precise cutting
Equipped with PLC intelligent control system and servo tracking cutting device, it can achieve millimeter level fixed length cutting. Whether it’s the requirement for a 20 meter ultra long roof span or precise splicing at irregular corners, the cut is smooth and free of burrs, eliminating damage to the coating of the color coated coil and preventing rust from the source.
4. Double layer independent drive, as stable as a rock
The upper and lower layers are driven by independent hydraulic or electric motors and do not interfere with each other. The high-strength cast steel memorial archway rack, after stress relief treatment, even under full speed continuous operation, the equipment amplitude is still controlled at the micron level, ensuring that the plate grain is uniform and the scrap rate is close to zero.
contact us：
In the industrial era where efficiency is life, the double-layer trapezoidal roof tile forming machine is not only a production tool, but also a strategic weapon for you to enhance your order competitiveness. It reconstructs time cost with dual efficiency and reshapes the architectural skyline with trapezoidal aesthetics.
Choosing a dual layer architecture means locking in the leading advantage in tile manufacturing for the next decade with today’s investment. Welcome to inquire and witness the industrial miracle of high-speed molding.
