The High Quality R101 Trapezoidal Roof Roll Forming Machine is a fully automatic cold bending equipment specifically designed for producing R101 trapezoidal metal roof panels. This equipment uses a progressive cold bending process with multiple rollers to form color coated steel coils, galvanized steel coils, or aluminum magnesium manganese coils into standard trapezoidal roof panels in one go.
Standard process flow:
Hydraulic/manual unwinding → Multi pass rolling mill progressive cold bending forming → Servo fixed length tracking cutting → Automatic discharge and stacking. The entire molding process is carried out at room temperature without the need for heating.
Application Scenarios：
The trapezoidal roof panels produced by R101 molding machine have the advantages of high strength, light weight, fast installation, waterproof and fireproof, and are widely used in the following fields:
• Industrial and civil buildings:
roofs and walls of large factories, warehouses, workshops, and steel structure factories
• Commercial and public facilities:
roofs and enclosures of sports venues, exhibition centers, stations, gas stations, and other buildings
• Prefabricated buildings:
activity board houses, temporary buildings, etc
• Building materials production:
As the core production equipment, we supply standard color steel tiles, galvanized tiles and other finished products in bulk
Especially in North and Central America, R101 panels are widely used in industrial buildings, commercial facilities, and residential roofs due to their excellent structural strength, waterproof performance, and aesthetic appearance.
Product Attributes :
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1.Formed Material
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GI,Steel
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Thickness:0.3-0.6mm Width:1250mm (as request)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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21 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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350 H steel
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Drive
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Chain transmission
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Dimension(L*W*H)
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15000*1800*1600(customize)
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Weight
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15T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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15-20m/min
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern drawing：
Core advantages：
1. High precision molding
The trapezoidal wave peaks, wave spacing, and plate length tolerances are extremely small, ensuring tight overlap of roof panels and effectively preventing leakage.
2. Efficient and stable production
Adopting frequency conversion speed regulation, it can produce continuously for 24 hours without interruption. Some models have a molding speed of up to 60-80m/min, suitable for fast delivery of large orders.
3. Durable and sturdy
Adopting a heavy-duty steel structure body, the rolling mill is wear-resistant and not easily deformed, with low vibration and low failure rate during long-term operation.
4. Strong material adaptability
Compatible with various metal coils such as color coated steel, galvanized steel, and aluminum zinc coated sheet with a thickness of 0.3-0.8mm. The R101 model has a feed width of 1220mm and can produce 8 waves of panels.
5. Easy to operate
Equipped with PLC touch screen control system, batch, length, quantity and other parameters can be set for fully automated production. The entire production line only requires one person to operate.
6. Energy conservation and environmental protection
Taking the 5.5kW main motor as an example, an 8-hour work shift only consumes 44-55kWh of electricity, which is extremely low in energy consumption. Compared to semi-automatic equipment, the waste rate can be reduced by 3-5%.
Frequently Asked Questions (Q&A)：
Q1: What is the difference between R101 and R72?
A: R101 and R72 are two different specifications of trapezoidal roof panel profiles. The feed width of R101 is 1220mm, and the finished product is an 8-wave panel; The feed width of R72 is 914mm, and the finished product is a 6-wave panel. Some devices support quick switching between two types of profiles on the same production line.
Q2: What materials can the equipment process?
A: It can process color coated steel plates (PPGI), galvanized steel plates (GI), aluminum zinc coated plates (PPGL), aluminum magnesium manganese plates, etc. The material thickness is usually 0.3-0.8mm.
Q3: How many people are needed to operate a machine?
A: The entire fully automated production line only requires one person to operate. The PLC control system can automatically complete the entire process from molding to cutting.
Q4: What is the molding speed of the equipment?
A: The conventional production speed is 15-30m/min, and some models can reach up to 60-80m/min.
Q5: What are the certifications for the equipment?
A: Passed CE certification and ISO9001 quality system certification.
