PRODUCT

The entire intelligent production line of the Metal Stud and Track Roll Forming Machine Multi Profile Auto Size Changing Roll Former consists of a double headed unwinding machine, an automatic opening and closing forming machine, a servo tracking cutting machine, a conveyor, a flipping buckle machine, a palletizing machine, a strapping machine, and a bundling machine, seamlessly connecting to achieve efficient and continuous production. From design to implementation, Zhongtuo uses exquisite craftsmanship and intelligent technology to create high stability and precision light steel keel solutions for customers, helping the European building materials industry improve quality and efficiency!

 

Key technical features

1.Efficient integration:
With integrated punching and cutting design, the molding speed can reach 30m/min, and the maximum output per shift (8 hours) can reach 2400 meters, which is 3-5 times higher than traditional equipment; ​
2.High forming accuracy:
The rolling mill adopts precision grinding technology, combined with servo drive system, the cross-sectional size error of the profile is ≤± 0.2mm, and the punching position deviation is ≤ 0.5mm, meeting the accuracy requirements of building assembly; ​
3.Multi specification compatibility:
The equipment comes with 5 sets of forming mold wheels, which can be quickly replaced with roller sets (about 1.5 hours) to adapt to various types of keel production such as U-shaped, C-shaped, and card type, reducing equipment investment costs; ​
4.Strong operational stability:
The bed is made of 16mm thick iron plate welded and tempered, and the slide rail and ball screw are high-precision components. The equipment has a service life of more than 10 years. ​

Main application scenarios

• Ceiling engineering:
Production of main keel (U-shaped, cross-sectional width 38-60mm) and auxiliary keel (C-shaped, width 50-75mm), suitable for large-scale space ceiling skeleton construction such as shopping malls and office buildings, using galvanized sheet material for rust prevention and durability; ​
• Partition wall system:
Processing vertical keel (C-type, thickness 0.5-0.6mm) and horizontal keel, used for lightweight partition wall construction in hospitals and residential areas, can be combined with rock wool filling to achieve sound insulation and thermal insulation function; ​
• Integrated Decoration:
Production of baked paint keel and card type keel, with a surface treated with baked paint and uniform color, suitable for decoration scenes such as hotels and exhibition halls that require high aesthetic standards; ​
• Special scenario:
In response to the requirements of fire protection engineering, fire-resistant steel plate keels can be processed, and the compatibility between profiles and fire-resistant seals can be ensured by adjusting the roller pressure.

Pattern diagram:

Product Attributes:

1.Formed Material
GI
Thickness:0.8-1.2mm
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
12 rows(As your requirement)
 Diameter of shaft
50mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
Gearbox transmission
Dimension(L*W*H)
5500*800*1200(customize)
Weight
About 3.5 T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
5.5KW
Hydraulic system power
4.5KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
15-20m/min(customized)
Speed is adjustable according to customer’s request

Packing list- C/U  roll forming machine:

No.
Name
Unit
Quantity
Remark
Part 1
3T decoiler
set
1
Manual
Part 2
Main roll forming machine
set
1
High speed
Part 3
PLC control station
set
1
Mitsubishi brand
Part 4
Cutting system
set
1
Hydraulic
Part 5
Hydraulic station
Set
1
45# oil
Part 6
Product table
set
1
Regular

Machine image: