The Automatic Steel Machine Manufacture Omega Profile Drywall Machine Top Hat Roll Former that processes hot-rolled or cold-rolled strip steel and other metal plates into hat-shaped cross-section steel through continuous cold bending. Its core function is to achieve automated, high-precision forming of metal plates. The produced hat-shaped steel is widely used in construction, transportation, machinery, and other fields as support components, reinforcement elements, or load-bearing structures.
Product Attributes：
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1.Formed Material
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PPGI,GI,AI
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Thickness:1.5-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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16 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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working flow:
Core advantages of equipment
1.Efficient and energy-saving:
Cold bending process does not require heating, saving more than 60% energy compared to hot rolling forming, and the continuous production mode greatly improves production capacity;
2.High forming accuracy:
The forming roller is made of GCr15 bearing steel precision machining, strengthened by heat treatment, ensuring that the cross-sectional dimension tolerance of the steel is ≤± 0.5mm and the surface is scratch free;
3.Flexible adaptation:
supports the production of various specifications of hat shaped steel, and the product cross-section can be adjusted by replacing the forming roller group to meet personalized needs;
4.Easy to operate:
PLC touch screen visual operation, preset multiple sets of production parameters, beginners can quickly get started, reducing manual dependence;
5.Durable and stable:
The body is made of welded steel structure, which has undergone aging treatment to eliminate stress, resulting in minimal vibration during operation. The service life of core components is ≥ 8000 hours;
6.Safe and reliable:
equipped with emergency stop button, protective fence, overload protection and other devices, in compliance with industrial safety standards.
Applicable industries and application scenarios
• Construction industry:
steel structure factory support beams, curtain wall keels, floor load-bearing components, and movable panel house skeletons;
• Transportation field:
Bridge crash barriers, tunnel support structures, highway noise barrier brackets;
• Mechanical manufacturing:
equipment racks, conveyor line guides, and storage rack crossbeams;
• Other fields:
container accessories, agricultural machinery frames, photovoltaic bracket accessories, etc.
