The Roll Forming Machine Shutter Door Machine is an automated mechanical device specifically designed to process metal sheets (such as color steel plates, galvanized sheets, cold-rolled steel plates, etc.) through a continuous rolling and forming process, transforming them into standardized profiles that meet the requirements for roll-up doors. Its core function is to replace traditional manual or semi-mechanized processing methods, enabling standardized and efficient production of roll-up door profiles. The finished products can be directly used for assembling roll-up doors, covering various types such as industrial doors, commercial doors, and residential garage doors.
Specifications of Roll Forming Machine Shutter Door Machine
|
1 |
Can Formed Material |
GI,AI |
|
2 |
Equipment operation |
Automatic |
|
3 |
Voltage |
380V 60Hz 3Phase or as your requirement |
|
4 |
Thickness of sheet (mm) |
0.8-1.2mm |
|
5 |
Material width(mm) |
As your requirement |
|
6 |
Cover Width of the sheet after formed |
as your drawing |
|
7 |
The size of the roll forming machine |
5000mmx800mmx1400mm |
|
8 |
Speed |
8-15m/min |
|
9 |
Diameter of shaft |
40mm |
|
10 |
Weight of the Machine |
3000-3500KGS |
|
11 |
Material of rollers |
C45 steel quenched and chromed |
|
12 |
Motor brand |
Siemens or Guomao |
|
13 |
PLC |
Siemens or Delta or Mitsubushi |
|
14 |
Total power (kw) |
8kw |
|
15 |
Power of hydraulic system |
4kw |
|
16 |
Power of main molding core |
4kw |
Components of Roll Forming Machine Shutter Door Machine
| No | Name | Qty |
| 1 | Decoiler | 1 |
| 2 | Automatic control system | 1 |
| 3 | Hydraulic system | 1 |
| 4 | Automatic cutting | 1 |
| 5 | Products receiving tables | 1 |
Process of Roll Forming Machine Shutter Door Machine
Decoiler-active feeding-coil strip leveing –roll forming -measure length-cut to length-product packing
Key Technical Features
• High automation and efficiency
The entire process from material feeding to finished product is fully automated, increasing production efficiency by 10-20 times compared to traditional manual processing. A single shift (8 hours) can produce 800-1500 meters of roller shutter profiles, significantly reducing labor costs.
• High forming accuracy
The progressive rolling process is employed, combined with servo motor drive and real-time dimensional monitoring, ensuring that the cross-sectional dimensions of the profiles have an error of ≤±0.3mm, with no indentations or scratches on the surface, meeting the assembly precision requirements for roller shutters (e.g., profile joint clearance ≤0.5mm).
• Strong compatibility
By replacing the roll set (approximately 1-2 hours), the production can be adapted to different thicknesses (0.3-1.2mm), materials (color steel plates, galvanized plates, stainless steel plates), and cross-sectional specifications of rolling door profiles, eliminating the need to replace the entire machine and reducing equipment investment costs.
• Energy Efficiency and Stability
Equipped with frequency conversion motors and a hydraulic energy-saving system, it reduces energy consumption by 15%-20% compared to traditional models. The frame adopts welded steel structure, which undergoes aging treatment to eliminate internal stress, ensuring no deformation during long-term operation and a service life of 8-12 years.
Pattern layout diagram
Pictures of Roll Forming Machine Shutter Door Machine
