In metal building systems, purlins are important supporting components for roof and wall structures. Compared to traditional C-shaped and Z-shaped purlins, Omega Profile Purlin has advantages such as high cross-sectional stiffness, strong load-bearing capacity, material saving, and easy installation. It is widely used in steel structure factories, warehousing logistics, sports venues, photovoltaic brackets, metal roof and wall systems, and other fields.
Faced with the market demand for large quantities, multiple specifications, and short delivery times, traditional low-speed forming equipment is no longer able to balance efficiency and accuracy. Our Omega Profile Purlin Roll Forming Machine, also known as High Speed Automatic Cold Roll Forming Line, integrates unwinding, leveling, feeding, punching, forming, cutting, and stacking, designed specifically for high-speed, precision, and automated production of Ω - shaped purlins.
Core advantages: High speed automation, precise molding
1.High speed continuous production significantly increases production capacity
Adopting optimized roller pattern design, servo/variable frequency drive, and high-speed transmission structure, the typical forming speed can reach 20-50 m/min, depending on the plate thickness, cross-sectional specifications, punching complexity, and configuration. The entire line runs continuously, suitable for batch orders and automated production.
2.High precision Ω - shaped section forming
Multi pass precision rollers and rigid frames ensure the stability of the height, width, angle, stiffeners, and edge dimensions of the Ω - shaped purlins. The finished product has good straightness, minimal distortion, and a smooth surface, meeting high assembly requirements.
3.Flexible punching and precise cutting to length
PLC control combined with servo feeding and high-precision encoder ensures accurate length measurement; Hydraulic or servo punching can complete the processing of circular holes, elongated holes, installation holes, etc., with consistent hole positions, smooth cutting without burrs, and reducing on-site secondary processing.
4.One machine with multiple specifications, quick changeover
By using quick change rollers, molds, and formula storage, Ω - shaped purlins with different heights, widths, thicknesses, and reinforcement forms can be produced. By calling parameters on the touch screen, orders can be switched, suitable for multi variety, batch, and flexible production.
5.Intelligent control, user-friendly operation
The entire line adopts PLC+touch screen control, with interfaces for parameter storage, fault alarm, production statistics, and remote technical support. Operators can quickly get started after training, reducing reliance on skilled workers.
6.Stable and durable, easy to maintain
The rolling mill is made of high-quality alloy steel, which has undergone heat treatment and precision machining, and has strong wear resistance; Key components are easy to maintain, equipped with safety protection, emergency stop protection, and overload protection, reducing downtime and overall usage costs.
Application Industry：
Steel structure industrial plants, warehousing and logistics, commercial buildings, sports halls, exhibition centers, agricultural facilities, photovoltaic brackets, metal roof and wall systems, modular buildings, elevator shafts, etc.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.3- 0.8mm
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2.Decoiler
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Hydraulic automatic decoiler
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8T
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3.Main body
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Roller station
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22rows
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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350 H steel
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Drive
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Gear box transmission
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Dimension(L*W*H)
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10500*1650*1400 mm
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Weight
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15T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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55KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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0-20m/min
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The speed is adjustable
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Machine photo:
Why choose our high-speed Ω - shaped purlin cold bending forming line?
We not only provide equipment, but also offer a complete production solution for Ω - shaped purlins. From process analysis, section optimization, roll mold development, sample trial production, to installation and debugging, operation training, and after-sales support, we accompany you throughout the entire process. Each device undergoes strict testing before leaving the factory to ensure rapid production and stable operation upon arrival at the customer's site.
Common problem:
Q1: How fast is the speed of this high-speed Ω - shaped purlin line?
A: The typical speed is 0-20 m/min, depending on the thickness of the plate, cross-sectional specifications, punching complexity, and cutting method. Higher speed solutions can be customized as needed.
Q2: Can we produce Ω - shaped purlins of different specifications?
A: Okay. By using quick change rollers/molds and formula storage, various heights, widths, thicknesses, and reinforcement forms of Ω - shaped purlins can be produced.
Q3: How to ensure punching and cutting accuracy?
A: Adopting PLC control, servo feeding and high-precision encoder, combined with hydraulic or servo punching and fixed length cutting, the consistency of hole position and length is good.
Q4: Does it support automatic stacking and connected production?
A: Support. Optional automatic stacking, conveyor line, and upper computer management system to achieve continuous production with fewer people.
Q5: How to submit AFQ?
A: Please contact us by phone, email or official website form, indicate "AFQ inquiry", and attach the sheet parameters, section drawings and production capacity requirements. We will provide you with exclusive solutions and quotations as soon as possible.
