In metal building systems such as steel structure factories, warehousing and logistics, commercial buildings, sports halls, photovoltaic brackets, agricultural facilities, and modular buildings, C-shaped purlins and Z-shaped purlins are the core components of roofs, walls, and structural supports. Faced with orders of multiple specifications, large quantities, and short delivery times, traditional equipment often has slow changeover, unstable cutting accuracy, dependence on manual labor, and limited production capacity. Our High Speed C Z Purlin Roll Former with Auto Cutting System is designed specifically for high-speed, precision, and automated production of C-type and Z-type purlins. It integrates unwinding, leveling, feeding, punching, forming, automatic cutting, and stacking, helping customers achieve one machine dual type, fast order switching, and stable high production.
Product Attributes :
|
1.Formed Material
|
PPGI,GI,AI
|
Thickness:1.5-3mm
|
||
|
2.Decoiler
|
Hydraulic automatic decoiler
|
Manual decoiler(will give you as free）
|
||
|
3.Main body
|
Roller station
|
12 rows(As your requirement)
|
||
|
Diameter of shaft
|
80mm solid shaft
|
|||
|
Material of rollers
|
Gcr 15 with quenched teeatment
|
|||
|
Machine body frame
|
Metal steel welded
|
|||
|
Drive
|
Chain transmission
|
|||
|
Dimension(L*W*H)
|
9500*800*1200(customize)
|
|||
|
Weight
|
About 7T
|
|||
|
4.Cutter
|
Automatic
|
cr12mov material, no scratches, no deformation
|
||
|
5.Power
|
Motor Power
|
15KW
|
||
|
Hydraulic system power
|
5.5KW
|
|||
|
6.Voltage
|
380V 50Hz 3Phase
|
As your requirement
|
||
|
7.Control system
|
Electric Box
|
Customized(famous brand)
|
||
|
Language
|
English(Support multiple languages)
|
|||
|
PLC
|
Automatic production of the whole machine. Can set batch, length, quantity, etc.
|
|||
|
8.Forming Speed
|
0-20m/min(customized)
|
The speed depends on the shape of the tile and the thickness of the material.
|
||
Pattern diagram:
Core advantages: High speed molding+automatic cutting, achieving both efficiency and accuracy
1.High speed continuous molding significantly increases production capacity
Adopting optimized roller pattern design, servo/variable frequency drive, and high-speed transmission structure, the typical forming speed can reach 0-20 m/min, depending on the plate thickness, cross-sectional specifications, punching complexity, and configuration. The entire line runs continuously, suitable for batch orders and automated production.
2.C-type/Z-type dual use, quick changeover
By using quick change rollers, molds, and formula storage, it is possible to quickly switch between C-type purlins and Z-type purlins, and produce different heights, widths, thicknesses, and edge forms. By calling parameters on the touch screen, orders can be switched, suitable for multi variety, batch, and flexible production.
3.Automatic cutting system, precise sizing and smooth end face
Equipped with hydraulic flying shear or servo fixed length cutting system, it runs synchronously with high-speed forming, with accurate length measurement, smooth and burr free cutting, reducing on-site secondary processing and material waste. Automatic cut-off reduces manual intervention and improves the continuity and safety of the entire line.
4.High precision punching with consistent hole position
PLC control, combined with servo feeding and high-precision encoder, can complete pre punching processing of circular holes, elongated holes, installation holes, etc., with consistent hole positions, meeting the requirements of rapid on-site assembly.
5.Rigid frame and precision rolling mill, stable forming
The rolling mill is made of high-quality alloy steel, which has undergone heat treatment and precision machining, and has strong wear resistance; The rigid frame and precision guidance ensure long-term stable operation, with good straightness, minimal distortion, accurate angle, and smooth surface of the purlins.
6.Intelligent control, user-friendly operation
The entire line is controlled by PLC and touch screen, with interfaces for parameter storage, formula calling, fault alarm, production statistics, and remote technical support. Operators can quickly get started after training, reducing reliance on skilled workers.
Whole line composition (optional as needed)
Uncoiler → Leveling machine → Servo feeding → Pre punching → Forming host → Automatic cutting system (hydraulic flying shear/servo fixed length cutting) → Automatic stacking
Flexible configuration can be made based on customer production capacity, purlin specifications, hole requirements, and automation level.
Applicable materials and typical specifications
Suitable for galvanized steel coils, cold-rolled steel coils, carbon steel and other materials.
Typical thickness range: 1.5-3.0 mm; typical width range: 100-350 mm; length can be customized according to the order.
The height, width, curling and punching scheme of C-type/Z-type section can be customized according to customer drawings and production capacity targets.
Application Industry
Steel structure industrial plants, warehousing and logistics, commercial buildings, sports halls, exhibition centers, agricultural facilities, photovoltaic brackets, metal roof and wall systems, modular buildings, elevator shafts, etc.
Common problem:
Q1: Can this device produce both C-type and Z-type purlins simultaneously?
A: Okay. By using quick change rollers/molds and formula storage, it is possible to quickly switch between C-type and Z-type purlins, as well as produce various heights, widths, thicknesses, and edge forms.
Q2: What is the accuracy of the automatic cut-off system?
A: Adopting PLC control, servo feeding and high-precision encoder, combined with hydraulic flying shear or servo fixed length cutting, the length is accurately measured, and the end face is flat without burrs.
Q3: How fast is the molding speed?
A: The typical speed is 0-20 m/min, depending on the thickness of the plate, cross-sectional specifications, punching complexity, and cutting method. Higher speed solutions can be customized as needed.
Q4: Does it support pre punching and automatic stacking?
A: Support. Optional pre punching, automatic stacking, conveyor line, and upper computer management system to achieve continuous production with fewer people.
Q5: Is it troublesome to change the model?
A: Adopting fast changing rollers/molds and formula storage, the touch screen can call parameters to switch orders, and the change of type is fast, suitable for flexible production of multiple varieties.
Q6: How to submit AFQ?
A: Please contact us by phone, email or official website form, indicate "AFQ inquiry", and attach material, section drawings, hole requirements and production capacity targets. We will provide you with exclusive solutions and quotations as soon as possible.
Submit AFQ immediately to obtain the production plan for high-speed C/Z-type purlins
If you are looking for a truly efficient, precise, and stable High Speed C Z Purlin Roll Former with Auto Cutting System, please feel free to contact us.
Submit AFQ (Ask For Quote), and our engineers will recommend suitable models, roll molds, automatic cutting and stacking configurations to help you produce purlins faster, more accurately, and more worry free.
