In modern warehousing and logistics systems, shelf columns are the core components that bear the weight of goods and determine shelf stability. Faced with the huge demand brought by the explosive growth of e-commerce warehousing and intelligent logistics, the shortcomings of traditional stamping and bending processes, such as low efficiency, poor accuracy, and strong dependence on manual labor, are becoming increasingly prominent. The Metal Pallet Rack Step Beams L Tube Step Beam Rolling Forming Machine for shelf columns has emerged in response to the situation and is becoming a key equipment for warehouse equipment manufacturing enterprises to improve quality and efficiency.
Application scenario: Based on warehousing, covering multiple fields
• Manufacturing of Storage Shelves – Core Field
This is the absolute main battlefield for shelf pillar forming machines. The product is widely used in the column manufacturing of various storage systems such as beam type heavy-duty shelves, through type shelves, attic type shelves, shuttle car shelves, etc. Whether it is an e-commerce logistics center, cold chain warehouse, manufacturing raw material warehouse, or supermarket distribution center, the columns produced by this equipment serve as the load-bearing framework.
• Supermarket display and lightweight shelves
In addition to heavy-duty warehousing, the equipment can also flexibly adjust the molds, producing column profiles for supermarket shelves, convenience store display shelves, and lightweight storage shelves. Suitable for sheet thickness covering 0.8mm to 2.5mm, balancing weight and weight, and versatile for one machine.
Pattern diagram:
Product Attributes :
|
1.Formed Material
|
GI, cold rolled coil
|
Thickness:2.5mm
|
||
|
2.Decoiler
|
Hydraulic automatic decoiler
|
Manual decoiler(will give you as free）
|
||
|
3.Main body
|
Roller station
|
28 rows(As your requirement)
|
||
|
9 Diameter of shaft
|
90mm solid shaft
|
|||
|
Material of rollers
|
GCR15
|
|||
|
Machine body frame
|
Metal steel welded
|
|||
|
Drive
|
chain transmission
|
|||
|
Dimension(L*W*H)
|
5500*800*1200(customize)
|
|||
|
Weight
|
About 15.5T
|
|||
|
4.Cutter
|
Automatic
|
cr12mov material, no scratches, no deformation
|
||
|
5.Power
|
Motor Power
|
11KW*2 sets
|
||
|
Hydraulic system power
|
5.5KW
|
|||
|
6.Voltage
|
380V 50Hz 3Phase
|
As your requirement
|
||
|
7.Control system
|
Electric Box
|
Customized(famous brand)
|
||
|
Language
|
English(Support multiple languages)
|
|||
|
PLC
|
Automatic production of the whole machine. Can set batch, length, quantity, etc.
|
|||
|
18.Forming Speed
|
40-45m/min(customized)
|
The speed depends on the shape of the tile and the thickness of the material.
|
||
Core features: Precision, efficiency, durability
1. Integrated punching and forming, worry free accuracy
The accuracy of the hole spacing of the shelf columns is directly related to the convenience of shelf assembly and the safety of beam hanging. This equipment uses servo feeding combined with high-speed hydraulic punching machines to accurately punch out various types of column hole patterns – butterfly holes, eight character holes, diamond holes, circular holes, etc. – before forming, which can be customized. After punching, it enters the rolling mill for continuous forming, ensuring consistent hole spacing and precise hole diameter from the root, completely eliminating the accumulated errors caused by traditional secondary punching.
2. Multi pass progressive molding, with a regular cross-section
The cross-sectional shape of the column is complex, usually consisting of multiple reinforcing ribs, bent edges, and hanging tooth structures. The equipment is equipped with 16 to 24 forming rolls and adopts a progressive cold bending process to ensure smooth deformation of the strip steel step by step, avoiding distortion and cracking caused by stress concentration. The precision of the cross-sectional dimensions of the finished column can reach ± 0.5mm, with excellent straightness, fully meeting the stringent requirements of the shelving industry for component interchangeability.
3. High speed intelligent operation, breakthrough in production capacity
Equipped with PLC intelligent control system and touch screen human-machine interface, production parameters can be visualized and adjusted, making it simple and easy to operate. The conventional production line speed can reach 8 to 15 meters per minute, and some high-speed models can even exceed 20 meters per minute. Combined with servo cutting, automatic switching production of columns of different lengths can be achieved, flexibly responding to orders of multiple specifications, and one production line can meet all conventional size requirements.
4. Heavy duty rigid body, durable and long-lasting
The host frame is made of thick steel plates that are welded together and subjected to aging stress relief treatment. The rollers are made of high-quality Cr12MoV or GCr15 materials that have undergone vacuum heat treatment and precision grinding, resulting in high surface hardness and good wear resistance. The high rigidity structure ensures that the equipment maintains stable accuracy even under long-term heavy load operation, which is a reliable guarantee for 24-hour continuous production of warehousing equipment enterprises.
