In the metal roof system, the ridge tile serves as a key component connecting the sloping roofs on both sides, and its processing accuracy and sealing performance directly determine the waterproof life and wind resistance of the building. For a long time, the primitive operation mode of “manual cutting+bending” has been widely used on construction sites, which not only has low efficiency and high labor costs, but also causes large overlapping gaps due to uneven cutting and inconsistent curvature, becoming a “disaster area” for roof leakage.

With the iterative upgrading of cold bending forming technology, FULL Automatic Metal ridge Capping Making Machine is becoming a key equipment for engineering teams and steel structure enterprises to reduce costs and increase efficiency with its core advantages of “numerical control, high precision, and flexibility”, and building a “last line of defense” for metal roofs.

Pattern diagram:

Core application scenarios :
Mainly used for metal roof ridge edge sealing, waterproof sealing, decorative topping, covering all fields of industrial, commercial, civil, agricultural, and public buildings:
1. Industrial buildings (core scene)
Steel structure factory buildings, production workshops, logistics warehouses, and cold chain warehouses: suitable for large-area color steel/aluminum magnesium manganese roofs, with roof tile edge sealing for waterproofing, wind resistance, and weather resistance, meeting the high durability, low cost, and fast construction needs of industrial buildings.
2. Commercial and public buildings
Commercial complexes, wholesale markets, exhibition centers, sports venues, high-speed rail stations, airport terminals: large-span metal roofs with roof tiles that balance waterproofing, aesthetics, and wind resistance, suitable for irregular/curved roof topping.
3. Civil and prefabricated buildings
Light steel villas, prefabricated residences, and new rural self built houses: producing antique/curved roof ridge tiles that balance aesthetics and waterproofing, suitable for light steel structure roofs, with fast construction and low cost.
Product Attributes :
|
1.Formed Material
|
PPGI,PPGL,AI,Etc.
|
Material Thickness:0.3-0.8mm
|
||
|
2.Decoiler
|
Hydraulic decoiler(optional)
|
Manual decoiler(will give you as free)
|
||
|
3.Main body
|
Roller station
|
Due to your requirement profile
|
||
|
Diameter of shaft
|
Due to your requirement profile
|
|||
|
Material of rollers
|
High Grade 45# Forged Steel, hard chrome plated on the surface(Chrome Thickness:0.05 mm)
|
|||
|
Machine body frame
|
Due to your requirement profile
|
|||
|
Drive
|
gear and Double Chain transmission/gearbox transmission optional
|
|||
|
Dimension(L*W*H)
|
Due to design
|
|||
|
Weight
|
Due to design
|
|||
|
4.Cutter
|
Automatic
|
cr12mov material, no scratches, no deformation
|
||
|
5.Power
|
Motor Power
|
7.5KW(normally)
|
||
|
Hydraulic system power
|
4.5KW
|
|||
|
6.Voltage
|
As your requirement
|
As your requirement
|
||
|
7.Control system
|
Electric Box
|
Customized(famous brand)
|
||
|
Language
|
Support multiple languages
|
|||
|
PLC
|
Automatic production of the whole machine. Can set batch, length, quantity, etc.
|
|||
|
18.Forming Speed
|
0-80m/min
|
Provide customized
|
||
Core advantage :
1. Full process automation, significantly reducing costs and improving efficiency
• Adopting PLC+servo CNC system, with one click start, it automatically completes the entire process of unwinding, leveling, rolling, fixed length cutting, counting, and material receiving. It can be operated by a single person, saving 3-4 people’s labor and reducing labor costs by more than 60% compared to traditional manual/semi-automatic methods.
• The molding speed is 8-25m/min, and the single shift production capacity can reach 3000-5000 linear meters in 8 hours. It can produce continuously and stably for 24 hours, meeting the fast delivery of large orders.
• Hydraulic/pneumatic precise cutting, smooth cutting surface without burrs or waste, finished products do not require secondary polishing/trimming, can be directly packaged and shipped, reducing process losses.
2. High precision molding, waterproof and installation with zero hidden dangers
• Multi pass (10-16 sets) heat treatment precision grinding roller (Cr12/45 # steel, HRC58–62), Cold bending without thermal deformation, the curvature, overlapping edge, and dimensional accuracy of the ridge tile are controlled within ± 0.5mm , far exceeding the industry standard of ± 1.5mm.
• The formed tile shape is regular, the board surface is flat without wrinkles, and the overlap is tight and seamless. It solves the problems of roof leakage, air leakage, and installation misalignment from the root, and the rework rate of engineering acceptance is extremely low.
• Automatic correction and servo positioning ensure that the roof tiles of long dimensions (≥ 10m) have consistent head and tail and good straightness.

3. One machine for multiple uses, compatible with multiple materials and specifications
• Compatible with mainstream metal roofing materials such as color coated sheet, galvanized sheet, aluminum zinc coated sheet, aluminum magnesium manganese alloy sheet, etc., suitable for thicknesses of 0.3-1.2mm, meeting different anti-corrosion and strength requirements.
• Modular rolling mill/quick change design, no need to change the equipment as a whole, simple adjustment of parameters can produce various types of roof tiles such as V-shaped, arc-shaped, antique glazed, double-layer integrated, etc., suitable for commonly used width specifications such as 320-500mm.
• Support customization of special sections (such as photovoltaic roofs, special ridge tiles for irregular roofs), suitable for various roof systems.

4. Stable and durable, with low maintenance costs
• The rack is made of H-beam welding and overall annealing, with strong rigidity, no deformation, and a continuous operating life of ≥ 20000 hours, with a failure rate as low as 0.3% or less.
• The core components (motor, PLC, servo) adopt brand configuration, modular design, easy to disassemble and repair, high universality, only require lubrication and maintenance in daily life, simple maintenance, and short downtime.
• Low energy consumption, low noise (≤ 75dB), in line with environmental protection and workshop production requirements.













