The AG PBR Double-Layer Trapezoidal Roof Tile Roll Forming Machine is an efficient and automated cold bending forming equipment, specifically used for producing metal roof panels with double-layer trapezoidal structures. It uses a series of precision designed rollers to continuously cold bend metal coils such as color coated steel plates and galvanized plates, producing tiles with two layers of trapezoidal waveforms in one go.
Equipment Introduction：
This type of equipment typically consists of the following core components that work together to achieve automated production:
1.Uncoiler: responsible for smoothly unfolding rolled metal sheets and supplying them to the production line.
2.Forming host: The core part of the equipment, which is equipped with multiple sets of forming rollers to accurately press the sheet into a preset double-layer trapezoidal structure.
3.Cutting device: automatically cuts the formed tiles according to the set length. Advanced equipment adopts servo tracking cutting technology, which can complete cutting without stopping the host, ensuring smooth cutting and production efficiency.
4.Hydraulic system: provides stable power for actions such as unwinding and shearing.
5.Electrical control system: PLC (Programmable Logic Controller) is usually used for intelligent control. Operators can set production parameters (such as length and quantity) through touch screens, monitor equipment operation status, and achieve fully automated production.
Application scenarios：
The tiles produced by the double-layer trapezoidal roof tile equipment are widely used in various building roof and wall systems due to their excellent structural strength, waterproof performance, and aesthetics.
• Industrial plant:
suitable for large steel structure plants, warehouses, workshops, etc. that have high requirements for roof strength, waterproofing, and corrosion resistance.
• Large public buildings:
commonly used for roofs of large-span buildings such as airport terminals, high-speed railway stations, sports venues, exhibition centers, etc.
• Commercial and civil buildings:
also applicable to places such as logistics centers, supermarkets, and villas that require building appearance and performance.
Product Attributes :
|
1.Formed Material
|
PPGI,GI,AI,GL
|
Thickness:0.3-0.8mm Width:1000mm/1250mm(As per profile drawing)
|
||
|
2.Decoiler
|
Hydraulic automatic decoiler
|
Manual decoiler(will give you as free）
|
||
|
3.Main body
|
Roller station
|
16+18 rows(As your requirement)
|
||
|
Diameter of shaft
|
80mm solid shaft
|
|||
|
Material of rollers
|
45# steel, hard chrome plated on the surface
|
|||
|
Machine body frame
|
350 H steel
|
|||
|
Drive
|
Chain transmission
|
|||
|
Dimension(L*W*H)
|
10500*1600*1600(customize)
|
|||
|
Weight
|
11.5T
|
|||
|
4.Cutter
|
Automatic
|
cr12mov material, no scratches, no deformation
|
||
|
5.Power
|
Motor Power
|
5.5KW
|
||
|
Hydraulic system power
|
5.5KW
|
|||
|
6.Voltage
|
380V 50Hz 3Phase
|
As your requirement
|
||
|
7.Control system
|
Electric Box
|
Customized(famous brand)
|
||
|
Language
|
English(Support multiple languages)
|
|||
|
PLC
|
Automatic production of the whole machine. Can set batch, length, quantity, etc.
|
|||
|
18.Forming Speed
|
15-20m/min
|
The speed depends on the shape of the tile and the thickness of the material.
|
||
Main Features:
The double-layer trapezoidal roof tile equipment integrates multiple technological advantages, aiming to improve production efficiency and product quality:
1.Multi purpose and efficient production:
This is its most significant advantage. One device can produce two different specifications or colors of trapezoidal tiles. Compared to configuring two single-layer devices, it not only saves equipment procurement costs and factory floor space, but also reduces manual operation costs.
2.Stable structure and smooth operation:
The equipment rack is usually welded with high-strength H-beams to ensure the stability of the body during high-speed operation and rolling, reduce vibration, and thus ensure the dimensional accuracy and consistency of the formed tiles.
3.High degree of automation:
From automatic feeding, forming to fixed length cutting, the entire process is intelligently controlled by a PLC system, greatly simplifying the operation process, reducing dependence on manual labor, and improving production efficiency and product qualification rate.
4.Excellent product quality:
Step by step molding process,By decomposing the molding process into multiple steps, parameters can be flexibly adjusted to adapt to different specifications of tiles, while avoiding wrinkles or cracks in the board during molding.
5.Optional laminating function:
Some devices are equipped with laminating devices at the feeding port, which can apply protective film to the color steel plate before forming, effectively preventing surface coating scratches during subsequent processing and transportation, ensuring the appearance quality of the product.
