The Omega Furring Channel Roll Forming Machine is a high-precision automated production line designed specifically for producing Omega (Ω) – shaped metal profiles and sub keels. This equipment adopts cold bending forming technology to continuously process raw materials such as galvanized steel coils into light steel keel profiles with Ω – shaped cross-sections, which are widely used in modern building ceiling systems and drywall partition frames.
Product Introduction：
Omega shaped keel, with its unique cross-sectional design, excellent load-bearing capacity, structural stability, and easy installation, has become the preferred material in modern architectural decoration and structural construction. This rolling forming machine is a professional processing equipment developed to meet this market demand. It integrates feeding, forming, punching, and cutting, achieving one-stop continuous production from raw materials to finished products. The entire production line usually consists of a feeding rack, leveling system, multiple rolling forming stations, hydraulic or servo cutting units, PLC control system, and automatic discharge platform. Each link works together to ensure smooth feeding, accurate forming, and precise cutting length.
Application scenarios：
Omega Furring Channel Roll Forming Machine The Ω – shaped keel profiles produced have a wide range of applications in the construction industry
• Ceiling system:
Finished profiles are the core skeleton material of suspended ceiling systems, used to support gypsum boards, MGO boards, and other indoor decorative surface materials. Widely used in ceiling engineering for commercial and public buildings such as office buildings, hotels, hospitals, schools, and shopping malls.
• Dry wall partition system:
The produced light steel keel can be used for the frame construction of indoor lightweight partition walls, with excellent properties such as lightweight, high strength, and fire resistance. Suitable for interior wall partitions in residential, commercial, and industrial buildings.
• Wall installation system:
It can be used as a support frame for wall decoration panels, providing a stable base for various interior wall decorative materials.
• Roof system:
Some profile products can be used as auxiliary support components in roof structures.
• Special functional space:
can be used for the installation and support structure of sound-absorbing panels in recording studios, conference rooms, and other spaces with special acoustic requirements.
• Industrial and warehouse buildings:
widely used for suspended ceilings and enclosure structures in large spaces such as industrial plants, warehouses, workshops, etc.
Product Attributes :
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1.Formed Material
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GI,GL
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Thickness:0.3-0.8mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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By gear
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5 kw
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Hydraulic system power
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5.5 kw
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-45m/min(customized)
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Speed is adjustable according to customer’s request
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Core advantages：
1. High precision molding, stable quality
The equipment adopts a customized engineering design for the rolling forming station, ensuring that the geometric accuracy of the Ω – shaped section meets the standard perfectly. The finished product has excellent load-bearing capacity and good compatibility with the suspended ceiling system. The forming roller is made of 45 # steel substrate and treated with hard chrome plating on the surface, effectively preventing wear and surface scratches during high-speed production. The Cr12MoV mold steel cutting system equipped ensures a smooth and deformation free cut, and the finished product can be directly installed and used without the need for secondary processing.
2. Efficient production, excellent production capacity
Adopting cold bending forming technology, the forming speed can reach up to 45 meters per minute, ensuring continuous and stable production with high output. Some models can achieve a speed of up to 30 meters per minute when used in conjunction with punching operations, meeting the supply needs of large-scale engineering projects. The high-speed C-type keel rolling forming machine can simultaneously form multiple products, greatly improving overall production efficiency.
3. Highly automated, saving manpower
Equipped with advanced PLC control system and intuitive touch screen operation interface, it can achieve precise length setting, batch counting, and real-time fault diagnosis. The whole machine supports switching between automatic and manual modes, making it easy to operate. The integrated hydraulic punching and flying shear cutting system can achieve precise hole punching and fixed length cutting without interrupting the continuous forming process. One operator can control the entire production line, significantly reducing labor costs.
4. Durable and long-lasting, reliable
The fuselage adopts a heavy-duty welded steel frame structure, equipped with industrial grade components to ensure long-term stability and dimensional accuracy. The molding spindle adopts a solid shaft and is strengthened by heat treatment. The transmission method can be selected as gearbox transmission, providing stronger torque and more stable molding effect. The service life of high-quality rollers can reach more than 10 years.
5. Strong material compatibility and flexible customization
The equipment can process various raw materials such as galvanized steel coils, color steel plates, cold-rolled steel coils, etc. The material thickness range covers 0.3mm to 1.5mm, which can meet the diversified production needs of light steel to medium light steel structures. Molds and rollers can be customized according to customer requirements to produce Omega keel and sub keel profiles of different specifications, suitable for international or local market standards. Multiple sizes of profiles can be produced on the same machine by adjusting the gasket.
Contact Us：
The Omega Furring Channel Roll Forming Machine provides a professional and reliable solution for the production of keel in modern building ceiling and partition systems, thanks to its high-precision molding, efficient production capacity, high automation, sturdy and durable structural design, and flexible material compatibility. Whether it is a commercial complex, public building, or residential project, this equipment can help manufacturers produce high-quality light steel keel products that meet international quality standards at lower costs and higher efficiency.
