Automatic Light Steel Keel Stud and Track Drywall C U Channel Roll Forming Machine is an automated cold bending equipment specifically used for producing building light steel keels. It uses roll forming technology to continuously process galvanized steel strips or coils into C-shaped and U-shaped metal keels. These keels are the core skeleton of the light steel partition wall and ceiling system, providing support for decorative materials such as gypsum board and mineral wool board.
Application scenarios
• Indoor partition wall system
C-type keel (also known as vertical keel) is used in conjunction with U-shaped keel (also known as sky and earth keel or guide rail) to form a light steel skeleton, with gypsum board and other boards covering both sides, forming a non load bearing indoor partition wall. This type of wall has the advantages of light weight, fast construction, and easy pipeline laying, and is widely used for internal space division in office buildings, hotels, shopping malls, and residential buildings.
• ceiling system
The U-shaped keel serves as the load-bearing keel (main keel) and is combined with the C-shaped keel (cladding keel/auxiliary keel) to form the suspension skeleton of the ceiling. This system is used to support various types of ceiling decorative panels, such as gypsum board, mineral wool board, aluminum buckle board, etc., commonly used in the top decoration of various commercial and public buildings.
• furniture manufacturing
Light steel keel is also commonly used as a skeleton for customized furniture, such as side panels and layer supports for wardrobes, cabinets, and display cabinets, with the characteristics of moisture resistance, corrosion resistance, and non deformation.
Pattern diagram:
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.7-1.2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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As your requirement
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gear transmission
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Dimension(L*W*H)
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7800*800*1200(customize)
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Weight
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About 4.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW*2 sets
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-100m/min(customized)
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Different speed designs for options.
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Main advantages：
1. One machine with multiple uses, flexible and efficient
Modern devices generally adopt modular design, and many models support “one machine, two models” or quick mold change function. Without the need to replace the entire equipment, multiple specifications of products such as C-shaped (partition keel) and U-shaped (ceiling keel) can be produced on the same machine by simply adjusting or replacing some rollers. The switching time can be shortened to less than 30 minutes, greatly improving the utilization rate and market response capability of the production line.
2. High production efficiency and stable production capacity
The fully automated production line realizes integrated operations from unwinding, forming to cutting and receiving. The conventional production speed can reach 6-15 meters per minute, while the production speed of high-end high-speed models can even reach 120 meters per minute, with a considerable daily output, which can easily meet the bulk demand of large-scale construction projects.
3. High molding accuracy and reliable quality
The equipment adopts precision grinding rollers (usually made of wear-resistant materials such as Cr12MoV) and a stable transmission system, ensuring the accuracy of the keel section size (up to ± 0.1mm) and surface smoothness. The produced keel has no waves or wrinkles, and the size is uniform, providing a solid guarantee for subsequent construction and installation.
4. Intelligent operation to reduce costs
The intelligent control system integrating PLC and touch screen makes parameter setting, production monitoring, and fault diagnosis simple and intuitive. This not only reduces the technical requirements for operators, but also reduces labor costs and material waste caused by operational errors.
