The Double Layer Trapezoidal Roll Forming Machine for Tile Making is a continuous automated production line that integrates unwinding, forming, and cutting. Its core lies in the “double-layer” design, which means that two independent forming units are vertically stacked on one frame, each unit has its own set of rollers and forming system.
1.Integrated Integration:
The equipment integrates the feeding machine, upper and lower layer forming host, PLC computer control system, hydraulic pump station, and automatic shearing system together to form a compact production unit.
2.Intelligent control:
PLC (Programmable Logic Controller) and touch screen are commonly used for operation, and operators can easily set parameters such as production length and quantity to achieve automated production.
Main Features：
Compared with traditional single-layer tile pressing machines, double-layer roof tile forming machines have significant advantages in space, efficiency, and flexibility.
1.Save space and costs
Combining the functions of two machines into one reduces the footprint by about 30-40% compared to installing two independent production lines, making it particularly suitable for manufacturers with limited factory space.
2.Multi purpose machine:
The ability to quickly switch between producing two different profiles, such as trapezoidal plates and corrugated plates, enables the factory to quickly respond to diverse customer orders and enhance market adaptability.
3.High precision and stable quality
Precision control: Using PLC control system and encoder measurement system to ensure precise cutting length, tolerance can be controlled within ± 1mm, ensuring product consistency.
Application scenarios：
• industrial building
Used for producing roofs and walls of large factories, workshops, and warehouses, commonly using high-strength and well drained board types such as trapezoidal boards.
• Civil and residential buildings
Suitable for residential projects, villas, etc., it can produce beautiful corrugated boards or specific types of roof panels.
• commercial building
Used in shopping malls, supermarkets, sports venues, etc. to meet their diverse needs for building appearance and functionality.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI,GL
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Thickness:0.3-0.8mm Width:1000mm/1250mm(As per profile drawing)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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16+18 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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350 H steel
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Drive
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Chain transmission
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Dimension(L*W*H)
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10500*1600*1600(customize)
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Weight
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11.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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5.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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15-20m/min
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The speed depends on the shape of the tile and the thickness of the material.
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