The Floor Decking Roll Forming Machine Floor Tile Forming Machine is an automated production line specifically designed to continuously process rolled steel plates (such as galvanized steel coils) into specific cross-sectional shapes through cold bending technology. It is an essential core equipment in modern steel structure buildings, used to manufacture floor slabs as permanent formwork and load-bearing components for concrete floors.
Application scenarios：
• Large industrial plant
Suitable for factories that require large spans and heavy loads, such as automobile manufacturing plants, heavy machinery factories, etc. Closed end (dovetail) floor slabs are particularly common in such scenarios due to their stronger combination with concrete.
• Large public facilities
Public buildings with high requirements for construction period and structural performance, such as airport terminals, train stations, sports venues, and exhibition centers, widely adopt floor slab systems to shorten the construction period and ensure project quality.
• Commercial complex and parking lot
Buildings such as shopping centers, large supermarkets, and multi-level parking lots can achieve fast and standardized floor construction using floor slabs, meeting their needs for large spaces and quick deployment.
Pattern diagram:
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.5-1.2mm Width:1220mm/1250mm(customized)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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28/32 rows(As your requirement)
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Diameter of shaft
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90mm solid shaft
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Material of rollers
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Gcr15 with quenched treatment, hard chrome plated on the surface
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Machine body frame
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500 H steel
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Drive
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As your requirement
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Dimension(L*W*H)
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15000*1600*1600(customize)
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Weight
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13T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW*2
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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15-20m/min
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The speed is adjustable
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Main advantages：
1.Extremely high production efficiency
Modern fully automated production lines adopt optimized transmission and control systems, with a line speed of up to 10-45 meters per minute. Combined with automatic feeding, cutting, stacking and other units, the theoretical output can easily exceed 5000-8000 meters, far exceeding traditional manual or semi-automatic production methods.
2.High molding accuracy and stable quality
The equipment adopts precision grinding forming rollers and heavy-duty frames, combined with a fixed length cutting system of “servo motor+high-precision encoder”, which can control the height tolerance of the floor slab section within ± 0.3mm. This ensures that each floor slab has precise dimensions and consistent rib shapes, forming a perfect combination with concrete and ensuring the structural strength of the final building.
3.High material utilization rate and low cost
Continuous production using rolls, with almost no scraps, and a material utilization rate close to 100%. This not only reduces the cost of raw materials, but also reduces the hassle of waste disposal.
4.Strong flexibility, adaptable to diverse needs
High end equipment commonly adopts the fast roller changing technology of “one machine, multiple boards”. By pre installing multiple sets of forming roller systems, it is possible to switch between different plate types (such as open and closed) within 1-2 hours, greatly improving the flexibility and market responsiveness of the production line.
