In today’s rapidly developing prefabricated construction and steel structure industry, traditional formwork technology is gradually being replaced by more efficient and safer floor deck systems. As the “master machine” for floor deck production, the performance of the floor deck forming machine directly determines the quality of building components and the construction progress. Our newly launched fully automatic floor deck forming machine, with its excellent mechanical performance and intelligent control, is becoming a powerful tool for major steel structure enterprises and construction contractors to seize market opportunities.
Product Introduction:
The ZTRFM Floor Deck Roll Forming Machine is a high-efficiency specialized equipment that directly produces closed, open, or necked-down floor decks through continuous cold bending and rolling of galvanized steel coils. It not only replaces the laborious manual formwork support but also integrates the functions of structural materials and formwork, making it an indispensable production equipment for modern high-rise buildings and large-span spatial structures.
Typical application scenarios：
• Super high-rise buildings and business CBD:
Without the need to lay wooden formwork, it can directly serve as a permanent formwork for concrete pouring, greatly shortening the construction period of standard floors, with a normal construction speed of one floor in 2-3 days.
• Large-span industrial plants and logistics parks:
The large-span floor decks produced can span distances of 3-6 meters directly, reducing the need for internal support columns and expanding the usable space.
• Bridge and tunnel foundation engineering:
Replacing traditional complex curved formwork, adapting to complex cross-sectional shapes, and enhancing the shear resistance of bridge pavement layers.
• Residential steel structure system:
Produce the bottom formwork for non-dismantling formwork reinforced truss floor support plates, which, in conjunction with the rapid construction of prefabricated residences, facilitates green construction.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.7-1.6mm Width:1220mm (as request)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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28 rows(As your requirement)
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Diameter of shaft
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90mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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400 H steel
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*1600*1600(customize)
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Weight
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8T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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30KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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15-20m/min
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The speed is adjustable
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Pattern drawing:
Core characteristic: Win through precision craftsmanship
1.Ultra-high strength steel processing capability, with plate shape accuracy to the millimeter level
The equipment adopts a high-strength memorial archway frame and heavy-duty roller design, easily handling high-strength steel coils with a yield strength of over 550MPa. All models are equipped with imported CNC systems and servo motors, ensuring that the cutting length error is controlled within ±2mm, guaranteeing that each floor deck plate is perfectly aligned and eliminating the risk of grout leakage.
2.One-click changeover, flexible production
Facing the diverse market demands for plate types (such as YXB65-185-555 closed plate and YXB51-240-720 open plate), the equipment supports quick changeover functionality. Through modular roll sets and program switching, a single device can cover multiple specifications, significantly reducing the user’s equipment investment costs and making “small batch, multiple varieties” production possible.
3.Fully automatic palletizing system, saving labor costs
The fully automated palletizing system achieves standardized and automated palletizing. Compared to traditional manual board lifting, it not only doubles the efficiency but also completely avoids the risk of work-related injuries caused by sharp board edges.
4.Intelligent closed-loop control, stable and reliable
Equipped with a remote operation and maintenance system and a fault self-diagnosis platform, it can monitor the operating status of the hydraulic, transmission, and shearing systems in real-time. Equipped with a high-torque power transmission system, it ensures that the equipment remains stable even under long-term full-load conditions, without downtime or plate jamming.
Contact us：
Choosing a good floor decking machine is not just about selecting a production tool, but also about opting for a safer and faster commitment to construction. We not only offer standard equipment, but also provide “turnkey” engineering solutions encompassing plate design, mold customization, and fully automated production lines.
Contact us now to obtain a customized floor deck production line configuration plan.
