The Glazed Tile Making Machine Step Tiles Roll Forming Machine is a fully automated cold bending equipment specifically designed for the production of glazed tiles or Chinese-style antique imitation glazed tiles.This equipment integrates automated feeding, leveling, punching, forming, and shearing into a single process. Using high-precision rollers, premium galvanized or color-coated steel sheets undergo up to dozens of progressive cold bending steps, ultimately forming metal panels with a shape resembling ceramic roof tiles in a single operation.Compared to traditional clay firing processes, this equipment employs full hydraulic drive and PLC intelligent control systems, achieving “one-button” production from raw material rolling to finished roof tiles, completely eliminating high energy consumption and pollution during the firing process.
Pattern diagram:
Application scenarios: From government projects to beautiful rural areas
The metal glazed tiles produced by the glazed tile forming machine are widely used in the following fields due to their excellent cost-effectiveness and visual aesthetics:
• Antique architecture and scenic areas
Renovation and construction of roofs for temples, ancestral halls, tourist attractions, and film and television cities. The equipment can be customized with ancient royal specific color schemes such as gold, blue, green, etc. according to needs, to reproduce glory.
• Beautiful countryside and villa residences
With the advancement of the “flat to sloping” project and the aesthetic upgrade of rural self built houses, glazed tiles have become the preferred roof for villas, villas, and rural courtyards. It not only elevates the level of the house, but also serves as insulation for summer and winter.
• Urban public buildings and commercial districts
The decoration of street shops, hotel clubs, gatehouses and memorial archway. Metal glazed tiles have a lightweight texture and high installation safety factor, especially suitable for antique style decoration on high-rise building roofs.
• Renovation of old roofs
For old factories or residential buildings, there is no need to demolish the original heavy structure, and metal glazed tiles can be directly laid for coverage, which is fast construction, low cost, and aesthetically pleasing.
Product Attributes :
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1.Formed Material
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PPGI,PPGL,AI,Etc.
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Material Thickness:0.3-0.8mm
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2.Decoiler
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Hydraulic decoiler(optional)
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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Due to your requirement profile
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Diameter of shaft
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Due to your requirement profile
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Material of rollers
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High Grade 45# Forged Steel, hard chrome plated on the surface(Chrome Thickness:0.05 mm)
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Machine body frame
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Due to your requirement profile
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Drive
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gear and Double Chain transmission/gearbox transmission optional
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Dimension(L*W*H)
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Due to design
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Weight
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Due to design
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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5.5KW(normally)
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Hydraulic system power
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4KW
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6.Voltage
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As your requirement
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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Support multiple languages
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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0-20m/min
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Provide customized
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Core feature: Dual leap of efficiency and quality
1. Realistic antique style with three-dimensional lines
By using high-precision molds and gradient rolling technology, the produced tile shape has a full curvature and tight bite. Its surface can present various classical textures such as fish scale patterns and bamboo knot patterns, and after paving, it looks natural and has extremely high ornamental value.
2. Lightweight, high-strength, sturdy and durable
The finished product is made of high-strength building color steel plate as the base material, with a self weight of only 1/6 of traditional sintered tiles, greatly reducing the load-bearing pressure of the building body. At the same time, the metal substrate combined with anti-corrosion coating endows it with wind resistance, earthquake resistance, fire resistance, and decades long corrosion resistance.
3. High speed and high yield, energy-saving and environmentally friendly
The equipment runs stably, with a production speed of 6-12 meters per minute, and the daily output can cover the needs of small and medium-sized construction sites. The production process does not require coal or clay, with zero emissions from firing, which is in line with the national policy for the development of green building materials.
4. Scientific overlap, excellent waterproofing
The unique waterproof groove design and tight locking structure solve the pain points of traditional tile roofs that are prone to water leakage and tipping over. The formed tiles are closely lapped on the left and right, so that they can remain watertight even in heavy rainstorm or typhoon weather.
5. Easy to operate, saving labor and effort
Equipped with an industrial computer control panel with adjustable parameters. Only 2-3 people are needed to complete the entire production line operation, cutting off the dependence of traditional ceramic tiles on the experience of “master craftsmen” in firing.
