In the field of light steel construction and decoration, C-shaped keels have become the main supporting components in systems such as walls, roofs, and ceilings due to their excellent bending resistance and flexible installation methods. The Popular in Costa Rica C Light Gauge Metal Stud and Track Roll Forming Machine is the core equipment for achieving efficient, precise, and mass production of C-type keels. It relies on highly automated cold bending technology to help enterprises seize the light steel building materials market with lower costs and higher quality.
Equipment Introduction：
The C-type keel machine is a fully automatic cold bending production line, dedicated to the continuous production of various specifications of C-type light steel keels. The equipment consists of core modules such as hydraulic uncoiler, leveling feeder, servo punching system, multi station cold bending forming unit, fixed length hydraulic cutting device, automatic feeding platform, etc. The entire line is centrally managed by PLC control system, and the touch screen human-machine interface is easy to operate.
This equipment uses galvanized steel strips, cold-rolled steel strips, color coated coils, etc. as raw materials, and can produce equilateral C-shaped, non equilateral C-shaped, and reinforced C-shaped keels. It is widely used in applications such as light steel partition walls, suspended ceiling sub keels, roof purlins, and frame connectors.
Typical application scenarios：
• Light steel partition wall skeleton system
Produce C-shaped vertical keels, which are combined with U-shaped ground and top keels to form a complete partition wall skeleton.
Widely used in indoor lightweight partition wall projects such as office buildings, hotels, hospitals, schools, etc.
• Ceiling bearing layer and auxiliary keel
Produce C-type load-bearing keel (main keel) and C-type auxiliary keel, and construct a light steel ceiling system with hanging rods and pendants.
Suitable for large shopping malls, airports, subway stations, factories and other places that require large-span ceilings.
• Light steel houses and villa frames
As load-bearing and connecting components such as wall columns, roof purlins, and reinforced frames for doors and windows.
It is a standard component in the cold-formed thin-walled light steel structure system, assisting in the rapid construction of prefabricated buildings.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:2-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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will give you as free
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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40mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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customized
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Dimension(L*W*H)
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customized
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Weight
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About 3.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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10-25/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Core Features：
1. High molding accuracy and stable cross-section
• The rolling mill adopts Gr15 bearing steel precision grinding processing, with quenching hardness of HRC58~62, wear-resistant and durable.
• Multi pass progressive cold bending forming ensures consistent dimensions of C-shaped openings, flanges, and rolled edges, with no distortion or wavy edges after forming.
2. Punching forming cutting synchronous linkage
• Equipped with servo or hydraulic punching units, it can realize the prefabrication of hole types such as circular holes, elliptical holes, and elongated holes on the bottom and side of the keel, and the hole spacing can be freely set.
• Flying saw or hydraulic tracking cutting, with a positioning accuracy of ± 0.5mm, a vertical and smooth incision, and no need for secondary processing.
3. Quick changeover, one machine with multiple uses
• Adopting adjustable roll sets or quick change roll structures, the width (41-300mm), height (41-150mm), and web length of the C-type can be quickly adjusted.
• Support quick switching between reinforced and non reinforced keels to adapt to different load requirements.
4. Intelligent control, reducing staff and increasing efficiency
• PLC+touch screen control system, can store hundreds of product parameters, one click call, no need for manual adjustment item by item.
• Equipped with functions such as automatic counting, length warning, and fault self diagnosis, one person can operate multiple devices simultaneously.
5. Energy saving and durable, with low operation and maintenance costs
• The whole machine is driven by a variable frequency motor, which reduces energy consumption by 15% to 20% compared to traditional models.
• Gearbox transmission, low noise, automatic lubrication is used in key parts to extend equipment life.
