The Hot Sale Deck Metal Steel Floor Deck Roll Forming Machine is an automated production line that integrates functions such as unwinding, feeding, rolling forming, fixed length cutting, and finished product output. It uses raw materials such as galvanized steel coils and aluminum zinc coated steel coils, and continuously bends them at room temperature through multiple sets of precision arranged forming rollers, ultimately forming floor slabs with high strength and specific rib shapes.
Pattern diagram:
Application scenarios：
• High rise and super high-rise buildings:
In steel structure high-rise buildings, the floor slab serves as a permanent formwork that can withstand concrete and construction loads, eliminating the need for traditional wooden formwork installation and removal processes, greatly shortening the construction period.
• Large industrial plants and warehouses:
suitable for large-span, heavy-duty industrial plants, logistics centers, warehouses and other buildings. The construction of the floor slab system is fast and can effectively meet the needs of large spaces.
• Large public facilities:
widely used in public buildings such as airport terminals, high-speed railway stations, sports venues, exhibition centers, hospitals, schools, etc. that require high construction speed and building quality.
• Prefabricated steel structure building:
As an important component of prefabricated buildings, floor slabs achieve factory prefabrication and rapid on-site assembly of floor slabs, which is in line with the development trend of building industrialization and green construction.
Product Attributes :
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1.Formed Material
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GI,Steel
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Thickness:0.3-0.8mm Width:1220mm (as request)
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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33 rows(As your requirement)
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Diameter of shaft
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90mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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400 H steel
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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15000*1800*1600(customize)
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Weight
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13T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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11KW*2 sets,Siemens brand
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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8.Forming Speed
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15-20m/min
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The speed depends on the shape of the tile and the thickness of the material.
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Main Features：
1.Highly automated and intelligent:
The equipment adopts a PLC intelligent control system, which can achieve one click operation. By combining servo motors and high-precision encoders, precise fixed length cutting can be achieved with a length tolerance controlled within ± 0.5mm. The cut is neat and free of burrs, making it easy to install on site.
2.High precision and high strength:
The equipment rack is made of high-strength steel welded and subjected to stress relief treatment to ensure that it does not deform during high-speed operation. The core component forming roller is made of high-quality materials such as GCr15 or 45 # forged steel, and undergoes precision machining and heat treatment (with a hardness of HRC58-62 °) to ensure the accuracy and consistency of the cross-sectional shape of the floor support plate, thereby ensuring its load-bearing capacity as a structural load-bearing component.
3.Efficient production, multi-purpose:
The production line speed can reach 10-15 meters per minute, and some high-end models even have higher speeds. Many devices use rapid roll changing technology, which allows for the production of multiple plate types (such as open, closed, and shrink) by replacing or adjusting the roll set. This adapts to different building design requirements and enhances production flexibility.
4.Excellent combination effect:
The precise rib design of the floor slab produced by the equipment, especially the closed type, can form a strong combination effect with the concrete to jointly bear the load, which can significantly save the amount of steel bars and concrete used and reduce construction costs.
