The Galvanized Purlins for Solar Hat Channel Purlin Roll Forming Machine is a type of cold bending forming equipment, whose core function is to gradually and precisely bend metal coils (such as high-strength strip steel) into a hat-shaped cross-section through a series of sequentially arranged forming rollers. This type of equipment typically integrates multiple processes, including uncoiling, leveling, forming, punching, cutting, and discharge, forming an automated production line.
Application scenarios:
With its outstanding performance, Galvanized Purlins for Solar Hat Channel Purlin Roll Forming Machine and its products are widely used in various fields, particularly in the construction industry where high requirements for material strength and construction efficiency are demanded
• Structural Framework:
Used for the framework construction of high-rise commercial buildings, its high-strength characteristics can enhance the stability of the structure.
• Industrial plant:
Serving as the structural support and roof purlins of the factory, it effectively resists natural disasters and ensures production safety.
• Infrastructure Construction:
Applied to the manufacturing of structural components for large public facilities such as bridges and stations.
• Other fields:
It can also be used in industries such as transportation and mechanical manufacturing where special-shaped steel sections are required.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:1.5-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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16 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 7T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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15KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern diagram:
Main Features:
Modern advanced hat shaped steel machines, especially those customized for specific markets, exhibit the following significant characteristics:
1. Efficient and intelligent, quick changeover
This is one of its most prominent advantages. Devices are usually equipped with intelligent control systems and have automatic changeover functions. Operators can achieve one click switching between different heights (such as 65mm to 110mm) and specifications of hat shaped steel through preset programs. The mold changing process does not require manual adjustment of the mold, and can shorten the traditional equipment’s mold changing time of more than 30 minutes to less than 5 minutes, significantly improving production efficiency and reducing reliance on skilled workers.
2. The product is lightweight and high-strength
The hat shaped steel products produced by this equipment have better performance than traditional shaped steel. By using high-strength strip steel as raw material and cold bending, the yield strength of the product can be increased by about 20%, while the weight can be reduced by about 15%. This “lightweight and high-strength” characteristic enables it to bear larger loads while effectively reducing transportation and construction costs.
3. High precision and high stability
To ensure product quality, the equipment pursues ultimate precision in design. For example, by using imported cutters and advanced hydraulic cutting technology, cutting errors can be controlled within ± 0.5mm; By using technologies such as linear sliding rails, the running deviation of the steel during the forming process is ensured to be less than 0.3mm, effectively avoiding product deformation.
4. Function integration, flexible and diverse
The device integrates synchronous punching function, which can accurately punch holes at any position of the steel according to customer needs, meeting diverse processing requirements. One production line can complete all processing from raw materials to finished products, achieving “one-stop” production.
