In the modern warehousing and logistics system, shelves serve as the core load-bearing equipment, and their quality directly determines the safety and efficiency of the warehousing space. As the “backbone” supporting the entire shelf structure, the accuracy, strength, and stability of the shelf columns are of utmost importance. Faced with increasingly stringent quality requirements and rising production capacity demands for shelf columns in the market, traditional production equipment is gradually unable to meet efficient and precise manufacturing standards. In this context, specialized forming machines for shelf columns have emerged, bringing unprecedented production changes to shelf production enterprises with breakthrough technological innovation, and becoming the core driving force for upgrading the warehousing equipment manufacturing industry.
Pattern diagram:
Finished product image:
Product Attributes ：
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1.Formed Material |
GI,AI | Thickness:2 to 3mm | ||
| 2.Decoiler | Automatic decoiler | Manual decoiler(will give you as free） | ||
| 3.Main body | Roller station | 20 rows(As your requirement) | ||
| Diameter of shaft | 80mm solid shaft | |||
| Material of rollers | Gcr12mov | |||
| Machine body frame | 500 H steel | |||
| Drive | Chain transmission | |||
| Dimension(L*W*H) | 9500*1600*1600(customize) | |||
| Weight | 6T | |||
| 4.Cutter | Automatic | cr12mov material, no scratches, no deformation | ||
| 5.Power | Motor Power | 7.5KW | ||
| Hydraulic system | 7.5KW | |||
| 6.Voltage | 380V 50Hz 3Phase | As your requirement | ||
| 7.Control system | Electric Box | Customized(famous brand) | ||
| Language | English(Support multiple languages) | |||
| PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |||
| 18.Forming Speed | 15-20m/min | The speed depends on the shape of the tile and the thickness of the material. | ||
Precise molding, creating high-quality column “genes”
The quality of shelf columns comes from high-precision molding technology. Our equipment is equipped with a CNC servo drive system and high-precision molds, with full process automation control. Adopting multi pass progressive forming to ensure uniform force distribution on the steel plate and avoid surface irregularities, dimensional deviations, and other issues.
The measured data shows that the tolerance of the column section size is controlled within ± 0.1mm, and the straightness error is ≤ 0.5mm/m, which meets the national standard. High frequency quenching strengthens key areas, increasing tensile strength by 30% and bending resistance by 25%, ensuring storage safety.
Efficient mass production, solving the bottleneck problem of production capacity
Traditional pillar production relies on manual labor, with a daily output of only 300-500 meters per production line. Our equipment adopts fully automated design, with dual station alternating operation, automatically completing feeding, forming, punching, and cutting, with a daily output of 1500-2000 meters and an efficiency improvement of 3-4 times.
The device supports quick switching between multiple specifications, and can complete the conversion of cross-sectional dimensions from 50mm × 30mm to 200mm × 100mm within 10 minutes, flexibly responding to diverse orders.
Intelligent operation and maintenance to reduce production “hidden costs”
The equipment is equipped with an intelligent diagnostic system that monitors operating parameters in real time, automatically alarms and provides solutions in case of abnormalities, with a failure rate as low as 2%. Modular design makes it easy to replace core components and extends the lifespan of accessories by 50%.
The energy consumption optimization function can intelligently adjust the motor power, reducing energy consumption by 15% -20% during non full load production and saving long-term operating costs.
Wide adaptation, empowering multi domain warehousing needs
The device is compatible with multiple materials of steel plates (Q235, Q345), with a thickness coverage of 1.5mm-5mm, suitable for various types of shelves. Can produce light, medium, and heavy columns, supporting pallet, through type, attic and other types of shelves.
For special scenarios, reinforcement ribs and special hole position columns can also be customized to meet the personalized needs of industries such as cold chain and explosion-proof.
