CZM type steel machine is an automated mechanical equipment used for producing cold-formed steel such as C-shaped and Z-shaped steel, widely used in fields such as steel structure construction and purlin manufacturing. C Z M Purlin Roll Forming Machine usually refers to a non-standard fully automatic production line, which has the production capacity of cold-formed irregular steel, supports customized processing, and is suitable for continuous rolling forming of various specifications of profiles.
The equipment generally integrates functions such as automatic feeding, roll forming, punching, and cutting to length, and adopts PLC control system and servo feeding technology to ensure forming accuracy and production efficiency. Some high-end models also have the “infinite changeover” function, which can quickly switch between different cross-sectional sizes through program adjustment without changing the mold, improving production flexibility.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:1.5-3mm or customize
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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32 rows(As your requirement)
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Diameter of shaft
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80mm solid shaft
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Material of rollers
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Gcr 15 with quenched teeatment
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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9500*800*1200(customize)
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Weight
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About 24T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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15Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Core advantages:
1.Core Features
Highly automated and intelligent control
The equipment integrates full process modules such as automatic feeding, roll forming, cutting to length, punching, and finished product stacking. It uses a PLC+touch screen control system to achieve one click start and unmanned continuous operation, greatly reducing manual intervention and improving production stability.
2.Infinite changeover, high production flexibility
High end models support the “infinite changeover” technology, which can quickly switch between C-shaped steel and Z-shaped steel through program adjustment without changing the mold, and accurately adjust the cross-sectional dimensions (such as web width and flange height) in units of 1 millimeter, meeting the needs of multiple varieties and small batch orders.
3.High precision molding with controllable errors
Equipped with a laser positioning and pressure sensing system, the cross-sectional size error of the purlin can be controlled within ± 0.15mm, and the angle deviation does not exceed 0.5 °, ensuring component standardization and facilitating subsequent assembly construction.
4.Energy saving and efficient, with strong adaptability
By adopting a servo drive system, the energy efficiency of traditional hydraulic equipment is improved by more than 35%, and the unit energy consumption is significantly reduced; The molding speed can reach 8-15 meters per minute. It can process various materials such as cold-rolled steel, hot-rolled steel, galvanized steel, and high-strength weather resistant steel with a thickness of 0.8-6mm, adapting to different environments and load-bearing requirements.
5.Modular design, easy maintenance
The equipment adopts standardized module combinations for easy expansion or functional upgrades in the later stage. The mold replacement time can be shortened to within 30 minutes, and the daily production capacity of a single equipment can reach more than 15 tons, which is 40% more efficient than traditional equipment.
Main application scenarios
• Steel structure building
The CZ steel produced is widely used as purlins and wall beams in buildings such as factories, warehouses, workshops, and light steel villas. A single factory building can save about 15% of steel usage and reduce overall construction costs.
• Transportation and Communications
Used for manufacturing lightweight frame structures, reducing the weight of trucks by 20%, improving fuel efficiency by 10%, and helping to save energy and reduce emissions.
• In the field of new energy
We can produce key components such as photovoltaic brackets, wind power towers, battery tray frames, etc. Among them, the material utilization rate of aluminum alloy special models is as high as 92%, and the impact resistance is improved by three times, meeting the high-strength and corrosion-resistant requirements of new energy equipment.
• Electrical and communication facilities
Used for manufacturing cable trays, telecommunications towers, distribution box support structures, etc., to improve installation efficiency and structural stability.
• Industrial supporting products
Scalable production of U-shaped grooves, square tubes, door frames, shelf columns and other profiles to meet diverse industrial needs.
