In the field of light steel keel manufacturing, enterprises have long faced the dual challenges of "efficiency bottleneck" and "cost pressure": traditional single unit equipment has a single function, and the production of different specifications of keels requires frequent mold replacement, which takes 2-3 hours each time, resulting in equipment utilization rate of less than 60%;
At the same time, the multi process separation operation mode requires a large amount of manpower, with a daily average of over 8 workers per production line, and labor costs accounting for up to 35%.With the explosive growth of demand for prefabricated and green buildings, the industry urgently needs a revolutionary equipment that can achieve "efficient integration, flexible adaptation, cost reduction and efficiency improvement".
The Full Automatic Double Line C U Channel Roll Forming Machine has emerged, with its core advantages of "one machine, two outputs, and intelligent linkage", and is becoming a key engine for the transformation and upgrading of keel production enterprises.
Full scene coverage from industrial plants to high-end decoration
• Light steel villas and prefabricated buildings
The dual unit equipment can simultaneously produce wall vertical keels and ceiling horizontal keels, meeting the integrated production needs of "frame wall ceiling" for light steel villas.
• Large venues and industrial plants
In the ceiling project of a certain exhibition center, the dual unit keel machine operated continuously for 120 days, completing the production of over 300000 square meters of ceiling keels, shortening the construction period by 30%, and reducing material loss by 20%. The high-precision molding technology of the equipment ensures that the overlap gap of the keel is less than 0.3mm, significantly improving the waterproof performance of the roof.
Pattern diagram:
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.5-1.2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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gearbox transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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The four core advantages of the dual unit keel machine
1. One machine with dual outputs, doubling production capacity
The dual unit keel machine can produce two different specifications of keels (such as C-type and Z-type, U-shaped and zigzag) simultaneously on the same equipment through the "double head synchronous forming" technology. The daily output of a single machine can exceed 8000 meters, which is 60% more efficient than traditional equipment.
2. Intelligent linkage, reducing costs and increasing efficiency
The equipment is equipped with a PLC central control system and an AI remote operation and maintenance module, which can achieve "one click changeover" and "unmanned production". Through data collection and intelligent algorithms, the equipment can automatically optimize the rolling process parameters, reduce manual intervention, reduce the number of workers on a single production line to 2, and lower labor costs by 60%.
3. Flexible customization, adaptable to diverse needs
According to different customer needs, the dual unit keel machine supports "non-standard customization" and "modular expansion".
4. Precision upgrade, reliable quality
The core components of the equipment are made of GCr15 mold steel rollers (hardness HRC56-62), which have undergone CNC precision machining and vacuum heat treatment to ensure a forming accuracy of ± 0.1mm.
