The main functions of the floor decking forming machine include providing temporary support during the construction phase, serving as load-bearing steel bars for concrete slabs, and improving the stiffness and strength of the slabs, thereby saving the amount of steel bars and concrete used. Specifically, the use of floor support plates as templates during the construction phase can simplify the construction process and reduce the hassle of template disassembly. During the usage phase, the floor slab serves as the tensile steel reinforcement for the concrete floor slab, improving its stiffness and strength while also enhancing its fire resistance.
The profile drawing:
The pictures for the finished product:
Production process:
Uncoiler-Feeding material into machine→Roll forming→hydraulic cutting→ Products receiving.
Packing list of the Floor Decking Forming Machine:
| No. | Name | Quantity |
| 1 | Manual/hydraulic Decoiler | 1 set |
| 2 | Main roll former | 1 set |
| 3 | Control system | 1 set |
| 4 | Hydraulic system | 1 set |
| 5 | Product Run-out table | 1 set |
The technical specifications of the Floor Decking Forming Machine:
| Item | Name | Specifications |
| 1 | Raw material | GI&PPGI |
| 2 | Raw material thickness | 0.5-1.25mm |
| 3 | Decoiler | 10T |
| 4 | Felt device | Available |
| 5 | Roller station | 34stations |
| 6 | Roller material | 45# steel, surface hard chromium plating. |
| 7 | Shaft diameter | 90mm |
| 8 | Shaft material | 45# steel |
| 9 | Transmission | By double chains |
| 10 | Motor power | 5.5kw |
| 11 | Machine frame | 400H steel |
| 12 | Cutting type | Hydraulic cutting |
| 13 | Hydraulic power | 5.5kw |
| 14 | Cutting blade material | Cr12 quenched |
| 15 | Cutting tolerance | +/1mm |
| 16 | Control system | Delta/ Siemens PLC |
The function of the Floor Decking Forming Machine:
1. High degree of standardization:
The width of the floor slab product is uniform, and the length can be customized according to the opening size. Before laying, it can be installed by cutting and combining, with high standardization and low product cost.
2.Fast construction speed:
The main load-bearing steel bars are positioned and welded into shape on the automatic production line. The steel bars are evenly arranged and positioned accurately, which can reduce the workload of on-site floor steel bar binding by about 70%, and save at least one day of construction time per layer.
3.Significant economic benefits:
The equipment has a high degree of automation, high production efficiency, large output, reliable product performance, and significantly improves economic benefits.
4.Controllable construction quality:
The bottom plate of the floor slab not only serves as a template, but also as a structural layer for the floor slab. The spacing between the upper and lower steel bars and the thickness of the concrete protective layer can be fully guaranteed, creating favorable conditions for improving the construction quality of the floor slab.
Machine photos:
Some details of the Floor Decking Forming Machine:
