PRODUCT

As architecture transitions from “construction” to “intelligent manufacturing”, the accuracy and efficiency of each component become the benchmark for measuring a company’s competitiveness. In the wave of light steel buildings and prefabricated decoration, C-shaped and U-shaped light steel keels are used as the basic framework of walls, floors and ceilings. The progressiveness of their production methods directly determines the project quality. At this point, the ZTRFM Metal Profile CU Channel Roll Forming Machine Frame Steel Machine, with its disruptive technology of “fully automatic changeover and integrated molding,” has completely solved the pain point of frequent manual roller changes in traditional equipment, leading the production of light steel keels into a new era of “flexible intelligent manufacturing”.
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Core Unveiling: The “Transformation” Art of CU Dragon Bone Machine

CU automatic opening and closing keel machine, also known as CU fully automatic type changing keel equipment, is an intelligent equipment specially developed for the production of high flexibility and multi specification cold-formed steel. Its greatest revolution lies in integrating the production of various cross-sections such as C-shaped (vertical keel) and U-shaped (sky and earth keel) into the same set of equipment. Through the built-in automatic drive component, the equipment can achieve stepless adjustment of the roller position in just a few minutes, realizing “one click changeover” of different widths and sections, without the need for manual intervention in the entire process.

In short, it has completely bid farewell to the traditional era of “changing specifications requires changing rollers, one machine for one use”. Whether it is the vertical keel required for walls, the sky and earth keel required for floors and ceilings, or complex processing such as threading holes, bolt holes, and necking, a CU automatic opening and closing keel machine is a complete flexible production line.
Application Layout

 

Application Layout: Pouring Light Steel Skeleton for Modern Buildings

The production of CU automatic opening and closing keel machine widely supports the internal structure of modern buildings:

• Prefabricated light steel buildings:
In light steel villas, multi story apartments, and resort projects, C-shaped steel is used as the wall vertical keel, U-shaped steel is used as the sky and earth keel or floor support beam, and the equipment can perfectly process complex dimple holes, guide holes, and connectors, making it an ideal partner for green and energy-saving buildings.

• Indoor partition and ceiling system:
In public spaces such as office buildings, shopping malls, and hospitals, various specifications of U-shaped edge keels and C-shaped main keels are used to construct a flat skeleton for non load bearing partition walls and decorative ceilings.

• Cleanliness and industrial enclosure:
In food, pharmaceutical workshops and large factories, high-precision C/U-shaped keels provide stable and easy to install clean panel wall support.
Application Layout

Product Attributes :

1.Formed Material
PPGI,GI,AI
Thickness:0.31-0.9mm
2.Decoiler
Hydraulic automatic decoiler
Manual decoiler(will give you as free)
3.Main body
Roller station
As your requirement
 Diameter of shaft
60mm solid shaft
Material of rollers
45# steel, hard chrome plated on the surface
Machine body frame
Metal steel welded
Drive
Gear transmission
Dimension(L*W*H)
7800*800*1200(customize)
Weight
About 4.5T
4.Cutter
Automatic
cr12mov material, no scratches, no deformation
5.Power
Motor Power
5.5KW
Hydraulic system power
3KW
6.Voltage
380V 50Hz 3Phase
As your requirement
7.Control system
Electric Box
Customized(famous brand)
Language
English(Support multiple languages)
PLC
Automatic production of the whole machine. Can set batch, length, quantity, etc.
18.Forming Speed
40-100m/min(customized)
Different speed designs for options.

Pattern diagram:

Pattern diagram

Highlight of Excellence: Redefining Intelligent Production

A top-notch CU automatic opening and closing keel machine, whose technological advantages are reflected in ultimate automation and intelligence:

1. Fully automatic flexible changeover, truly “one machine with multiple functions”
The intelligent center of the device can automatically recognize and execute production instructions. The operator only needs to input the target specification size on the touch screen console and click confirm, and the equipment will automatically drive the rolling mill to move to the designated position. This not only significantly reduces downtime for changing types, but also makes it easy for a production line to handle the C/U-shaped keel switching needs of up to several specifications in projects such as light steel villas and multi story residences.
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2. Deep integrated processing, from raw materials to finished products in one go
It is not just a simple molding machine. The equipment is equipped with almost all necessary connection dies in light steel buildings, which can automatically complete all actions such as punching, nailing holes, cutting edges, shrinking, expanding, coding, and even cutting online. The drawing data generated by the design software can be directly imported into the equipment, and every hole on the keel is precise and error free, completely eliminating the errors and inefficiencies of manual secondary drilling.
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3. Internet of Things intelligent interconnection, opening up a “digital factory”
The leading CU keel machine comes standard with a 4G cloud module, which can upload real-time data such as device status, production progress, and abnormal records to the cloud server. Management personnel can grasp the overall situation of the factory on their mobile phones and achieve adaptive production scheduling; The service team can use perception sensors to achieve remote fault diagnosis and positioning, providing support for 24-hour unmanned and stable production.
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4. Sturdy body, derived from heavy industry forging
To cope with the high-intensity production of building materials, the machine body adopts steel plate welding or Q235 high rigidity structure, and the rollers are made of high-quality alloy steel (such as Cr12) and quenched and chrome plated, with extremely high hardness, wear resistance and durability. This ensures that the equipment can maintain the straightness and surface smoothness of the finished product even when rolling galvanized steel plates ranging from 0.8mm to 1.6mm for a long time.
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