In modern building systems, whether it’s the ceiling of skyscrapers or the walls of light steel villas, a critical supporting component—Full Automatic Omega Metal Furring Channel Roll Forming Machine . The perfect form of this special-shaped steel is achieved by the cap-shaped keel cold bending and rolling machine. It is not just a piece of equipment but also a highly efficient manufacturing core that bridges design drawings and physical structures.
Application scenario: Full coverage from sky to ground
The profiles produced by the hat type keel machine are widely used in various construction projects and decorative scenes due to their unique mechanical structure and lightweight installation characteristics
• Indoor ceiling and partition system:
As the cladding keel in the ceiling system, the cap type keel can be directly fixed to the load-bearing keel with screws or tied with wire, making it an ideal substrate for office buildings, hotels, hospitals, and apartment decoration.
• Light steel villas and integrated houses:
In prefabricated buildings, heavy-duty cap steel is used as the main beam and wall skeleton. It can not only bear weight directly, but also be combined with lightweight concrete to form a “cap steel composite wall” with strong integrity and superior seismic performance.
• Large span building structures:
Due to their unique cross section with good bending resistance, cap steel is commonly used in trusses of steel structure factories, large-span buildings, and curved shaped structures.
Product Attributes :
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1.Formed Material
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GI
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Thickness:0.4-0.8mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-45m/min(customized)
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Speed is adjustable according to customer’s request
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Core features: fast, accurate, and cost-effective
1. One machine with multiple functions, flexible customization
The hat shaped keel machine has strong compatibility. By adjusting the roller spacing and punching mold, the same equipment can produce different specifications (such as W1:63-73mm, H: 22mm) and thicknesses (0.3mm-2.0mm) of cap type keels. It can even customize screw installation holes, water and electricity pipeline holes, and spray code markings to achieve flexible production of single or batch products.
2. High speed, high-precision, stable and reliable
Thanks to the precise control of servo motors and imported PLCs, the output speed of the equipment can reach 70 meters per minute, and the cutting size is precise, with smooth and deformation free cuts. Compared to traditional stamping processes, cold bending not only has high efficiency, but also effectively protects the coating of galvanized steel plates, avoiding damage to the anti-corrosion layer caused by hot processing.
3. Save materials and effort, reduce costs and increase efficiency
The equipment supports fully automated assembly line operations, from automatic unwinding, leveling, punching, forming to fixed length cutting. The entire production line only requires 1-2 packaging personnel to operate, greatly reducing labor costs. At the same time, high-precision molding processes reduce waste generation and have significant advantages in overall operating costs.
