PRODUCT

In today’s rapidly developing green building and steel structure industry, roof and wall systems have long transcended their simple function of weatherproofing, embracing multiple missions of architectural aesthetics, structural safety, and construction efficiency. Among various panel types, the TR4 trapezoidal roof panel, with its classic corrugated design and superior physical performance, has become the preferred choice for large-span industrial and public buildings. The lifeblood of this high-quality panel is the TR4 trapezoidal roof panel forming machine, which integrates precision manufacturing, intelligent control, and high-efficiency production.

 

Equipment Introduction: Precision Manufacturing, Seamless Execution

The TR4 Trapezoidal Roof Sheet Panel Making Machine Cold Roll Forming Machine is an automated cold bending equipment specifically designed for the continuous production of specific TR4 corrugated (typically with a wave height of approximately 50mm and an effective coverage width of around 950mm-1000mm, depending on the design) metal roof panels.

It is not merely a machine, but a highly integrated intelligent production line. The equipment typically consists of an uncoiler, feeding guide device, servo feeding system, multi-pass cold bending forming host, hydraulic flying shear cutting device, fully automatic numerical control system, and finished product support frame. By using galvanized steel coils, color-coated steel coils, or aluminum-magnesium-manganese alloy coils as raw materials, the machine transforms flat metal plates into trapezoidal corrugated sheets with exceptional bending strength through progressive bending by precision rollers at room temperature, while also performing precise cutting according to set lengths.

 

Application Scenario: Spanning Scales, Connecting Imagination

The application of TR4 trapezoidal roof panels is ubiquitous, which also grants the TR4 forming machine a vast market stage

• Large-span industrial plants and logistics parks:
This is the most common battlefield for TR4. Its continuous high-wave design provides excellent drainage and spanning capabilities. The ultra-long fixed-length panels produced by forming machines can be laid directly from the ridge to the eaves without any overlapping, completely eliminating rain leakage.

• Terminal buildings and high-speed rail stations:
As backing panels for perforated sound-absorbing boards at the base or waterproofing boards at the top, TR4 trapezoidal panels are commonly used in composite roof systems of large public buildings, requiring extremely high straightness and surface flatness, which are precisely the strengths of high-end forming machines.

• Modern Commerce and Sports Venues:
Using aluminum-magnesium-manganese alloy, the TR4 profile can be formed into slightly curved front and back arc panels via a forming machine, realizing architects’ streamlined design concepts.

• Roof Renovation and Livestock Farming:
High-efficiency equipment can rapidly produce large quantities of corrosion-resistant, high-strength roof panels, meeting the stringent requirements of ventilation, thermal insulation, and corrosion resistance for livestock farms.

 

Product Attributes :

Raw Material
PPGI,PPGL
Material Thickness:
(0.3-0.6 mm)
Machine Frame
350mm H beam structure
Material Of Rollers
High grade 45# forged steel,Chromed
treatment
Roller Stand
Welded steel plate structure
Forming Stations
22 rows
Diameter Of Shafts
Φ75mm Solid
Material Of Shafts
High Grade 45#,With Heat Treatment
Forming Speed
0-40 M/Min
Voltage
380v/50hz/3p (As Requested)
Transmission Way
By Chain
Main Motor
5.5 KW
Cutting Blade Material
Gcr12 quenched treatment
Cutting Type
hydraulic post cutting
Driving method
By pillar type Cylinder

Core Features: Born for Efficiency and Quality

1. Ultimate dimensional accuracy, perfectly fitted
The “memorial archway” must be translated as “memorial archway.” The roll, quenched and precision-ground from high-quality chromium steel (such as Cr12MoV), is paired with an integral frame or high-rigidity welded frame, ensuring no mold vibration or deformation during high-speed operation. The formed sheet maintains consistent width at both ends with extremely low wave height tolerance, completely eliminating the risk of leakage caused by inadequate lap joints between sheets at the construction site.

2. Intelligent CNC, one-click model switching
Equipped with a PLC programmable control system and an industrial-grade touch screen, the operation is extremely simple. By simply entering the number of production pieces and length, the equipment can run fully automatically. For certain high-end models, a quick-change mold system is also available as an optional feature, enabling rapid switching between different panel types (such as TR4 and YX series) on the same machine, significantly reducing manufacturers’ mold investment costs.

3. Hydraulic high-speed cutting, with neat and beautiful edges
Unlike traditional mechanical shearing, the TR4 forming machine is commonly equipped with a hydraulic cutting shear. The hydraulic drive ensures ample and stable shearing force, producing edgeless and burr-free cuts with perfectly preserved trapezoidal cross-sections, eliminating the need for secondary trimming and enabling direct installation for eaves and ridge applications.

4. Durable and reliable, with low maintenance costs
The entire machine is equipped with heavy-duty industrial chains or gearbox transmission, featuring key bearings made of renowned heavy-duty double-ball bearings and designed with a centralized lubrication system. Even in steel structure processing environments with high dust levels and continuous operation, it ensures long-term stable performance and reduces the risk of unexpected downtime.