The Double Furring and Channel Roll Forming Machine is a high-end upgraded product of keel cold bending forming equipment, belonging to the category of cold bending forming machines. It uses strip steel as the core raw material and achieves continuous cold rolling processing through the collaborative operation of two forming units. It can produce various complex cross-section keel profiles such as C-shaped, U-shaped, T-shaped, L-shaped, etc. Compared to traditional single unit equipment, it has achieved multiple breakthroughs in production efficiency, intelligence level, and space utilization. It is a key equipment in the field of modern building materials production, especially suitable for large-scale and high-precision keel production needs. This device integrates PLC control system, hydraulic transmission system, and digital management module. Some advanced models also incorporate flexible forming technologies such as infinite cutting and infinite changeover, which can be compatible with steel strip materials of different thicknesses and meet diverse product specifications.
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.5-1.2mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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11 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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5.5KW
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Hydraulic system power
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4KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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60-70m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern diagram:
Core features ：
1. Efficient collaborative production, enhancing production capacity
The dual unit collaborative operation mode breaks the production bottleneck of a single unit, with a production speed of 6-13 meters per minute, which increases production capacity by more than 50% compared to traditional equipment. Two sets of units can synchronize the processing of different processes or perform fine forming treatment on the same product, greatly reducing the production cycle of a single keel, especially suitable for mass production of large-scale keel demand scenarios such as industrial plants and large commercial complexes.
2. Intelligent operation and maintenance, reducing costs
Equipped with advanced remote operation and maintenance system, remote monitoring and fault diagnosis of equipment can be achieved through high-speed servo tracking and cutting technology. No matter where they are, management personnel can grasp the production status in real time through the Internet, adjust production parameters in time, and troubleshoot equipment hazards.
3. Space optimization design with strong adaptability
Adopting a compact structural design, while ensuring production efficiency, maximizes the compression of equipment footprint, saving valuable factory space for enterprises. This design is particularly suitable for small and medium-sized production enterprises with limited space, or large factories that require multiple production line layouts, and can achieve maximum production capacity in a limited space.
4. High precision and quality assurance
Through precise PLC control system and hydraulic transmission system, the processing accuracy of the equipment can be controlled within ± 0.2mm. The produced keel profiles have standard cross-sectional dimensions and strong structural stability, which can meet the strict requirements of commercial space ceiling systems for fire prevention, sound insulation and other performance.
Application scenarios ：
• Commercial space ceiling system
The ceiling system of commercial spaces such as large shopping malls, office buildings, and exhibition halls requires extremely high precision, fire resistance, and sound insulation for the keel. The T-shaped and U-shaped keels produced by the dual unit keel machine can accurately construct ceiling frames, meeting the aesthetic and functional requirements of commercial spaces. Its high-precision processing can ensure the flatness and stability of the ceiling, while the intelligent production process can ensure the consistency of product quality, adapting to the large-scale and standardized decoration needs of commercial spaces.
• Industrial plant load-bearing frame
Industrial plants have strict requirements for the load-bearing capacity of the keel. The high-strength C-shaped and U-shaped load-bearing keels produced by the dual unit keel machine can be used to build the roof load-bearing frame and wall support structure of the plant. The efficient production capacity of the equipment can meet the needs of large-scale and large-span keel in industrial plants. At the same time, the keel structure produced by it has strong stability and can withstand the weight of large equipment and goods in the plant, ensuring the safe use of the plant.
