In the field of modern architectural decoration and light steel structure manufacturing, the U-shaped keel, as a core component of the skeletal support system, directly impacts the overall quality of the project. As a professional cold bending forming equipment, the Hot selling U Channel Metal Studs and Track Steel Roll Forming Machine in Costa Rica is emerging as a pivotal force in light steel keel production, leveraging advantages of high precision, high speed, and high automation.
Equipment Overview
The U-shaped keel machine is a fully automated cold bending production line specifically designed for the continuous manufacturing of standard and non-standard U-shaped light steel keels. The equipment consists of modules such as uncoiling and feeding, leveling and feeding, continuous punching, cold bending, fixed-length cutting, and automatic recoiling, with human-machine interaction achieved through a PLC control system.
This equipment can process materials such as galvanized steel strips, cold-rolled steel coils, and color-coated plates, producing U-shaped steel studs widely used in applications like partition walls, ceiling systems, pipe enclosures, and light steel house frames. It serves as a key piece of machinery in the transition to light steel construction.
Typical application scenarios：
• Indoor partition and ceiling engineering
Produce U-shaped ground and top keels as the upper and lower fixed edges for vertical C-shaped keels.
Suitable for large area light steel keel partition systems in office buildings, hospitals, schools, shopping malls, etc.
• Pipeline and bridge cover skeleton
U-shaped protective keel for the exterior of air ducts, water pipes, and cable trays, easy to install, fire-resistant and rust proof.
Commonly found in subway stations, underground pipe galleries, and industrial plants.
• Light steel villas and modular houses
As a reinforcing component for wall frames, door and window openings, it is combined with C/U-shaped keels to form a complete frame.
Matching cold-formed thin-walled light steel structure system to promote the development of prefabricated buildings.
Pattern diagram:
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:2-3mm
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2.Decoiler
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Hydraulic automatic decoiler
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will give you as free
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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40mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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customized
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Dimension(L*W*H)
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customized
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Weight
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About 3.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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10-25/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Core Features
1. High precision cold bending forming with excellent dimensional consistency
The rolling mill is made of Gcr15 bearing steel, processed by CNC grinding machine, with high quenching hardness and stable forming.Synchronized control of the entire line to avoid distortion and deviation, ensuring uniform U-shaped opening size, flange height, and bending angle height.
2. Punching forming cutting integrated linkage
Optional servo punching system can be configured to achieve arbitrary hole spacing and adapt to different installation nodes.
Flying saw or hydraulic cutting, with a smooth and burr free cut and an accuracy of ± 0.5mm.
3. Flexible changeover and compatibility with multiple specifications
Equipped with a quick change rolling mill set or adjustable frame, the U-shaped width (such as 40-200mm) and flange height can be adjusted without changing the rolling mill.
Support equal thickness, unequal thickness materials, and different levels of galvanized layers.
4. High degree of automation, reducing dependence on manual labor
Touch screen control, can store dozens of product formulas, one click call.
Automatic counting, fixed length shutdown, fault alarm, can be connected to packaging lines or palletizing systems.
5. Stable operation and low energy consumption
Adopting variable frequency motor and gearbox transmission, the operating noise is low, and the energy consumption is reduced by 15% to 20% compared to traditional models.
The whole machine has a compact structure, occupies a small area, and is easy to maintain.
