The Solar Structure Channel Roll Forming machine With Punch Press is a specialized device that continuously processes metal coils into specific cross-sectional shapes (such as C-shaped steel, U-shaped steel, and Z-shaped steel) through processes like cold bending and rolling. It is used to produce key structural components for supporting photovoltaic modules in solar power stations. This type of equipment features high precision, high efficiency, and a high degree of automation, and is widely applied in various scenarios such as large-scale ground-mounted power stations, distributed rooftop installations, and commercial and industrial buildings.
Working flow：
Uncoiling with feeding & Leveler feeder → Punch press with servo feeder → Roll former →Hydraulic flying cut →Auto stacker
Product Attributes :
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1.Formed Material
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GI
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Thickness:1.5-2.5mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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130mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gearbox transmission
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Dimension(L*W*H)
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customize
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Weight
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About 6.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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11KW
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Hydraulic system power
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7.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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20m/min(customized)
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Speed is adjustable according to customer’s request
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Pattern diagram:
Core Features：
1.High-precision molding
• The CNC system (PLC) and servo drive enable a forming accuracy of ±0.1mm, ensuring consistent bracket dimensions and meeting millimeter-level installation requirements.
• The intelligent detection system can monitor material defects in real time and automatically issue alerts to ensure product quality.
2.High-efficiency automated production
• Fully automated integrated design, capable of integrating processes from feeding, forming, punching to fixed-length cutting and stacking, with only 1-2 operators required for the entire line, achieving a production efficiency improvement of over 300%.
• The high-speed model can achieve a production speed of 35 meters per minute, with a daily output of 60 tons, which is 1.5 times that of the traditional mode.
3.Significant energy savings and cost reduction
• Compared to traditional equipment, it saves over 40% in energy consumption and reduces production costs by 20-50 yuan per ton.
• Material utilization rate increased by 15%, reducing waste and supporting green manufacturing.
4.Strong modularity and customization capabilities
• Supports multi-pass forming (e.g., 22 passes), capable of producing various cross-sections such as C-shape, U-shape, and Z-shape, adapting to different terrains and project requirements.
• Molds can be customized based on customer drawings to achieve the production of uniquely shaped brackets with “one design per location.”.
5.High durability and easy maintenance
• Key components such as rollers are made of chromium 12mov (Cr12Mov) material, with a lifespan exceeding one million cycles after heat treatment.
• The modular design reduces mold change time to just 10 minutes, enabling rapid switching of product specifications.
Main application scenarios：
• Large scale ground photovoltaic power station
We need high-strength, large-scale, and standardized brackets. Recommend using high-speed and multi pass equipment with a production capacity of over 10 tons per hour and adjustable roller spacing, suitable for large-scale base projects in the northwest and other regions.
• Distributed rooftop photovoltaics (residential/commercial)
Space is limited, requiring lightweight and portable devices. Recommend foldable or detachable equipment, with a weight controlled within 2 tons, for easy transportation and on-site processing.
