The U Channel Machine C U Channel Frame and Stud Roll Forming Machine specifically designed for producing U-shaped light steel keels (metal frames for building ceilings and partitions). It uses a roll forming process to continuously process galvanized steel strips into U-shaped cross-section keel profiles, making it an indispensable core piece of equipment in modern industrialized building decoration production.
Pattern diagram:
Application Scenarios：
U-shaped light steel keels produced by U-shaped keel machines are widely used in various building scenarios due to their lightweight, high strength, corrosion resistance, and ease of processing:
• Ceiling System Core Framework:
This is the most common application scenario for U-shaped keels. They are often used as the main keel (load-bearing keel) of ceilings, working with hangers, fittings, and other accessories to support gypsum board, mineral wool board, and other finishing materials. Whether in residential living rooms and bedrooms, or in large-area commercial ceilings such as shopping malls, office buildings, and industrial plants, U-shaped keels provide stable support.
• Non-load-bearing Partition Wall Systems:
In the construction of lightweight interior partition walls, U-shaped keels are typically used as top and bottom keels (i.e., ceiling and floor keels) to fix the upper and lower edges of the wall. They work in conjunction with vertical C-shaped keels to form a stable wall framework structure.
• Special Load-bearing and Irregular Structures:
When the ceiling needs to bear additional loads (such as heavy lighting fixtures or maintenance walkways), thickened heavy-duty U-shaped keels can independently bear the load. In addition, through specific bending techniques, U-shaped keels can also be used to create arched ceiling main frames to meet personalized decoration design needs.
Product Attributes :
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1.Formed Material
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GI
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Thickness: 0.3-1.0mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free)
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3.Main body
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Roller station
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12 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Chains transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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70m/min(customized)
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Speed is adjustable according to customer’s request
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Key Features：
1.High Automation and Intelligence:
Modern U-shaped keel machines commonly employ PLC (Programmable Logic Controller) control systems and touchscreen interfaces. The entire production line integrates automatic raw material feeding, roll forming, automatic punching, length cutting, and finished product collection, significantly reducing labor costs and allowing ordinary workers to quickly learn and operate the machine.
2.High-Efficiency Production and Precise Forming:
The equipment boasts a wide production speed range. Conventional models typically operate at 15-50 meters per minute, while high-end models equipped with intelligent servo drive systems can reach speeds of up to 120 meters per minute without punching. Simultaneously, through high-precision molds and an intelligent correction system, the forming error is strictly controlled within ±0.1mm to ±0.2mm, ensuring precise keel dimensions and a smooth surface.
3.Multi-functionality and Flexible Configuration:
To adapt to diverse construction needs, many U-shaped keel machines offer multi-functionality. With modular quick-change mechanisms or one-button adjustment via CNC systems, the equipment can complete mold switching or parameter adjustments in a short time (as fast as within 1 minute), easily producing keels of various specifications such as U-shaped and C-shaped keels with different widths, heights, and thicknesses, greatly improving production flexibility.
4.Robust Structure and Energy Efficiency:
The equipment typically uses gear drives and heat-treated, hard chrome-plated rollers, resulting in a robust structure, stable operation, and low failure rate. Its cold bending forming process is a physical processing method, with no pollution throughout the entire production process. Furthermore, the equipment itself often incorporates energy-saving motor designs, meeting the environmental protection requirements of modern industry.
