Are you still using traditional methods to make floor and ceiling light keels? The U-shaped light keel machine unlocks the dual secrets of efficiency and precision
When you are busy with the large-scale production of light steel light keels, have you ever stopped to ponder these questions:
• Why does the production of cross-bracing light keels and corner light keels always consume a large amount of labor?
• Why do seemingly simple U-shaped sections often exhibit twists and scratches during molding?
• In today’s fast-paced production environment, can your equipment truly handle a wide range of tasks?
If these questions have ever crossed your mind, then the answer may be here – the Metal UD Steel Frame U Profile Making Light Keel Stud Roll Forming Machine, an intelligent cold bending forming equipment tailored for U-shaped light steel light keels used in construction, is waiting to unveil a new chapter of efficient production for you.
What is it? – Defining the “basic defense line” between heaven and earth
In the light steel light keel system, if C-shaped light keels are the “skeleton” supporting the walls, then U-shaped light keels serve as the “basic defense line” defining the boundaries. They are commonly used as ceiling light keels, side light keels, or through light keels in partition walls and ceiling systems, playing a role in connecting and securing to the ground, ceiling, and walls.
The U-shaped light keel machine is precisely the digital forging production line of this “basic defense line”. It utilizes continuous roll-forming technology to transform cold-rolled steel coils from flat plates into standard U-shaped components in one go. Integrating feeding, leveling, punching, roll-forming, servo-controlled cutting to length, and automatic palletizing, it is an uncompromising online metal processing center.
Where is it used? – The ubiquitous “invisible guardian”
Every U-shaped light keel you produce provides fundamental support for broader architectural spaces:
• At the residential renovation site where work is being done day and night:
it is a crucial finishing component of the suspended ceiling system, perfectly fitting with the C-shaped cladding light keel, outlining a smooth skyline. Your product is becoming a solid framework for countless families’ aspirations for a better life.
• In the partition system of skyscrapers:
acting as the vertical frame, it is anchored between the floor slabs, providing vertical restraint and positioning for the entire partition wall. Whether it can withstand the settlement and vibration challenges of high-rise buildings depends on the initial precision you impart to it.
• In the specialized interior decoration of ships and RVs
lightweight and high-strength U-shaped light keels are replacing traditional materials due to their excellent seismic and corrosion resistance, becoming the new darling of mobile space interior decoration. Is there still new territory waiting to be explored in your market boundaries?
Product Attributes :
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1.Formed Material
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PPGI,GI,AI
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Thickness:0.35-0.6mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Main body
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Roller station
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16 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Gear transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 4.5T
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4.Cutter
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Automatic
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cr12mov material, no scratches, no deformation
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5.Power
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Motor Power
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7.5KW*2 sets
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Hydraulic system power
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5.5KW
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6.Voltage
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380V 50Hz 3Phase
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As your requirement
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7.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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18.Forming Speed
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40-45m/min(customized)
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The speed depends on the shape of the tile and the thickness of the material.
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Pattern drawing：
What makes it stand out? – Hardcore features that strike a chord
Are you tired of cumbersome mold changes? Fed up with inefficient production cycles? The U-shaped light keel machine responds loudly with the following features:
1.With the “one machine for all” flexible adjustment, how long would it take for you to change specifications?
Do you need to frequently switch between 38mm, 50mm, and 75mm side light keels? Does it take half an hour to change the type of traditional equipment? Our U-shaped light keel machine adopts an electric/manual cantilever quick adjustment mechanism or a spacer-shims universal structure. Operators only need to enter parameters on the touch screen or simply adjust the roller spacing to complete specification switching within minutes. This is not just a machine, but also a flexible manufacturing unit that can instantly respond to the ever-changing demands of the market.
2.Is your yield rate high enough for the “fast and stable” production logic?
Forming speed is crucial, but stable precision is the soul. The equipment is equipped with a heavy-duty roller frame and precision grinding rollers, ensuring that the opening size of the U-shaped groove, the flatness of the bottom surface, and the height of both sides are perfectly aligned. Coupled with a servo-tracking cutting system, it can achieve “stepping on water” like online cutting at high speeds, with smooth and deformation-free cuts, reducing the scrap rate to a minimum. How much material is still being wasted on your production line due to equipment vibration and inaccurate sizing?
3.With an intelligent and predictive brain, are you still relying on the experience of experienced craftsmen?
The new generation of U-shaped keel machine is equipped with an industrial-grade PLC control system and a user-friendly human-machine interface. Automatic meter counting, batch management, and fault warnings are all at a glance. What’s more noteworthy is that it can preset various commonly used process parameters in advance and call them up with one click. When experience is solidified by data and machine adjustment is no longer a mystery, do you still worry about your novice operators being slow to get started?
