In modern light steel construction, prefabricated housing, commercial decoration, and modular ceiling systems, the Omega Light Channel , with its unique “top hat” cross-section structure, serves as an invisible backbone for bearing weight, connecting systems, and concealing pipelines. It supports the ceiling finish above and connects to the main structure below, defining the safety and flatness of the space invisibly. However, without a sufficiently robust forming machine, it will be impossible to break through the ceiling of keel quality and production capacity.
While your competitors are still struggling with dimensional deviations and low efficiency, the new generation of 20m/min Omega Light Channel Roll Forming Machine has arrived with overwhelming force. It is not just equipment, but a strategic weapon for you to seize the high-end market for light steel frames.
A perfect blend of strength and flexibility achieves the flawless beauty of a “hat shape.”
The soul of the Omega Light Channel lies in the precise interlocking relationship between its vertical flanges on both sides and the top platform, as well as the increased rigidity brought by the corrugated base plate. This machine redefines forming standards with its mold-level precision roll design:
• Multi-pass progressive simulation:
Finite element simulation optimizes the rolling passes, allowing the strip steel to naturally “grow” into the Omega shape during a smooth transition. The flange verticality deviation is less than 0.3 mm, and the top surface is perfectly flat, effectively preventing height differences and joint cracks after ceiling panel installation.
• Flawless mirror-finish rolling:
The rolls are made of high-grade alloy steel, vacuum quenched and ultra-precision ground, achieving a surface roughness of Ra0.2 or less. The entire process is free of scratches and zinc layer peeling, perfectly preserving the corrosion-resistant armor of the galvanized sheet surface, ensuring that every keel leaves the factory as smooth as a mirror, ready to be displayed in the showroom.
Intelligent control makes high-speed, high-precision production instinctive.
We’ve eliminated cumbersome manual measurements and mechanical clutches, entrusting the entire machine to an agile “industrial brain”:
• One-click intelligent management:
A large industrial touchscreen paired with a high-response PLC allows you to input length and batch number, and the system handles the rest. It automatically completes uncoiling and leveling, fixed-length feeding, roll forming, and online cutting, maintaining a consistent dimensional accuracy within ±0.5 mm, completely eliminating the hidden costs of material head and tail.
• Dynamic flying shear technology:
Employing servo-tracking fixed-length flying shear or hydraulic instantaneous punching, forming speeds reach 15-25 meters per minute with non-stop cutting. Cuts are smooth, deformation-free, and burr-free, ensuring continuous production like flowing water. Single-shift capacity easily exceeds 10,000 meters, easily handling peak season order surges.
Product Attributes :
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1.Formed Material
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GI/GL
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Thickness:0.6-1.0mm
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2.Decoiler
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Hydraulic automatic decoiler
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Manual decoiler(will give you as free）
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3.Punching device
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Punching type
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High speed rotary punch
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4.Main body
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Roller station
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14 rows(As your requirement)
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Diameter of shaft
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50mm solid shaft
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Material of rollers
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45# steel, hard chrome plated on the surface
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Machine body frame
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Metal steel welded
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Drive
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Chain transmission
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Dimension(L*W*H)
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5500*800*1200(customize)
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Weight
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About 3T
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5.Cutting device
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Cutting type
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Hydraulic servo motor drived flying shear
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6.Power
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Motor Power
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7.5KW
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Hydraulic system power
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5.5KW
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7.Voltage
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380V 50Hz 3Phase
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As your requirement
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8.Control system
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Electric Box
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Customized(famous brand)
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Language
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English(Support multiple languages)
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PLC
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Automatic production of the whole machine. Can set batch, length, quantity, etc.
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9.Forming Speed
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max 70m/min include punching holes
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Speed is adjustable according to customer’s request
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Pattern Diagram:
Typical Application
• Light Steel Villas and Prefabricated Houses:
Serving as vertical keels for walls, floor beams, and roof purlins, it bears vertical and horizontal loads, achieving a seismic and moisture-proof structure that replaces wood with steel.
• Commercial and Public Building Ceiling Systems:
The main and secondary load-bearing keels for exposed or concealed frame ceilings require high straightness and consistent shape to ensure a visually smooth appearance after gypsum board or mineral wool board installation.
• Interior Partition Wall Systems:
Working in conjunction with top and bottom keels, it forms the framework for non-load-bearing partition walls, allowing for rapid assembly and convenient wiring and conduit installation.
Machine photos:
The invisible skeleton, the visible strength.
We redefine standards with precision, and speed is our unwavering commitment. Every Omega Light Channel that rolls off the assembly line from your factory represents the most reassuring promise in construction.
Contact us now to receive a customized intelligent production line solution for your Omega Light Channel needs. Today’s decision determines tomorrow’s market dominance!
