In the hidden engineering of building skeleton, there is a type of profile that, although not showing its sharpness, shoulders the responsibility of supporting walls, hanging ceilings, and leveling the base layer – this is Easy to operate Hat Channel Profile Roll Forming Machine. Named after its cross-section resembling a top hat, the vertical edges on both sides provide bending stiffness, and the concave groove in the middle facilitates self tapping screws or pipeline installation. It is widely used in lightweight partition walls, ceiling systems, and exterior wall dry hanging projects.
Core Features：
1. Precise hat shaped cross-section, good rigidity, and excellent fit
2. Heavy duty fuselage, a reliable cornerstone for continuous production
3. Intelligent control, fixed length cutting is under control
4. Optional online punching, one machine completes the entire process
5. Low loss and energy-saving, convenient operation and maintenance
Application scenarios：
Hat Channel are widely used for their unique cross-sectional advantages in:
• Indoor ceiling system:
As the load-bearing or covering keel in the main and auxiliary keel system, gypsum board and mineral wool board are suspended to achieve a large area of flat ceiling.
• Lightweight partition wall project:
The vertical keel of the wall is matched with the sky and earth keel to form a stable frame, filled with sound insulation cotton inside, and sealed with panels outside for sound insulation and fire prevention.
• External wall dry hanging and internal wall leveling:
used as a supporting framework for leveling the base of insulation and decoration integrated panels and metal decorative panels, achieving rapid adjustment of wall verticality and flatness.
• Mechanical and electrical pipeline support:
The cap shaped groove can be used to lay wire conduits, water pipes, etc., serving a dual purpose of structural support and concealed pipelines.
• Prefabricated modular buildings:
providing standardized and lightweight skeleton solutions for modular houses and container houses.
Product Attributes:
| 1.Formed Material | PPGI,GI,AI | Thickness:0.3-0.8mm | ||
| 2.Decoiler | Hydraulic automatic decoiler | Manual decoiler(will give you as free) | ||
| 3.Main body | Roller station | As your requirement | ||
| Diameter of shaft | 50mm solid shaft | |||
| Material of rollers | 45# steel, hard chrome plated on the surface | |||
| Machine body frame | Metal steel welded | |||
| Drive | Chain transmission | |||
| Dimension(L*W*H) | 7800*800*1200(customize) | |||
| Weight | About 4.5T | |||
| 4.Cutter | Automatic | cr12mov material, no scratches, no deformation | ||
| 5.Power | Motor Power | 7.5KW | ||
| Hydraulic system power | 5.5KW | |||
| 6.Voltage | 380V 50Hz 3Phase | As your requirement | ||
| 7.Control system | Electric Box | Customized(famous brand) | ||
| Language | English(Support multiple languages) | |||
| PLC | Automatic production of the whole machine. Can set batch, length, quantity, etc. | |||
| 18.Forming Speed | 40-100m/min(customized) | Different speed designs for options. | ||
Pattern diagram:
Composition Structure：
A fully functional Hat Channel forming machine usually consists of the following parts:
1.Hydraulic unwinding machine
Passive or active feeding, tightening the inner diameter of the steel coil, providing tension control to ensure smooth unwinding.
2.Feed guidance and leveling device
Perform preliminary leveling and lateral positioning on the coil material, eliminate transverse bending and longitudinal arc of the coil material, and guide the sheet material accurately into the forming unit.
3.Cold bending forming host
Composed of multiple rolling mill sets arranged, each gradually bending the flat plate into a hat shaped cross-section. The material of the rolling mill is high-quality alloy steel, with a surface coated with hard chromium, which is wear-resistant and rust proof. The frame is an integral gantry memorial archway to ensure rigidity.
4.Tracking and cutting device
Servo motor drives sawing or hydraulic direct cutting, synchronously cutting with the movement of the sheet metal. The cutting length is precisely controlled by PLC, and the incision is smooth, without collapsed edges or burrs.
5.Hydraulic station system
As the hydraulic power core of the entire machine, it provides a stable and high-pressure hydraulic oil source for hydraulic punching, hydraulic cutting and other actuators. Adopting high-performance plunger pump or gear pump, with sufficient oil tank capacity, equipped with air-cooled heat dissipation and high-precision filtration device, to ensure clean oil and controllable temperature rise. The pressure has a wide adjustable range and is equipped with multiple safety alarm functions such as oil level, oil temperature, and filter blockage, which can meet the harsh working conditions of long-term continuous production, ensuring consistency and reliability of action.
Contact Us:
The more hidden the skeleton is within the wall, the more it needs to withstand the test of time. Choosing a stable, efficient, and precise hat shaped keel forming machine is to lay the most solid quality foundation for the building skeleton you construct. We not only provide equipment, but also offer comprehensive services from factory planning, mold design to installation and commissioning, and lifelong maintenance. We look forward to working with you to create safer and more exquisite building spaces.
